Product Description
All sizes are avaliable for choosing
About Us
Established in 1988, HangZhou LD Machinery Co, LTD. (hereinafter referred to “LD”) is a leading manufacturer specializing in the design, research, development, manufacture and marketing in the hydraulic industry. Being one of major suppliers of customized components and cylinders for manufacturers spreaded all over the world, the company is committed to offer high quality products with competitive prices and excellent service worldwide.
Headquartered in HangZhou City, ZHangZhoug Province, the company wholly owns a subsidiary production factory named “HangZhou YUEWEI Hydraulic Technology Co., Ltd”, which covers an area of more than 380,000 square meters, possesses abundant technical strength and sound production management system, superior machining production equipment, strict and effective quality control system, advanced and excellent inspection instruments.
More than 35 years experience in machining industry, with over 10 experienced technical engineers and 150 skilled workers, LD has a senior engineering technical team with special skills and rich experience in product design, casting, forging, and CNC machining, can handle special material, structure, defect and processing, meet the evolving needs, and provide optimal solution and real one-stop service to customers.
Hydraulic Cylinder Producing Process
Step1: Quality Control on Raw Material
We have our own lab in factory, inspect the raw material and do the test. For every batch of material we received, we will ask supplier provide their certificate, and then cut them to do the test again to see if the results match the certification. Also, every batch we received, we will cut them into pieces to check the air bubbles. Once they are all qualified, we will accept it, and all detail information will be recording in our ERP system. We will also pay lot of attention on the salt spray test for chrome rod. Every month, we will cut the material, put them into test machine to see if it reach the requirement. All the result will be recorded at our QC department. If customer need, we can provide it.
Step2: Quality Control on Machining
we start doing components machining from 1988 with 36 years experience now and insist doing 100% inspection. We spend lots of money, invest on auto robots and machines. Now half of the producing line is by robot so that we can ensure our quality be stable good. For every part of the cylinder, we do 3 times inspecting. Firstly, workers will do self inspection. Secondly, we have tour-hour inspection checking the products, 2 times in the morning and 2 times in the afternoon, make sure that every step is good. After the products are all completed, we will do 100% inspection. For thread, for the tolerance, everything, we need double check. Also, we have specific warehouse just for the measuring tools. Every inspector have their own measuring tool and we will check the measuring tools regularly to make sure they are all in good condition, so that the measuring results will be convincing.
Step3: Quality Control on Welding
We are qualified to AWS certification, which is very popular in North American market. First, for the visual test, we will make sure that every components are welded good, look beautiful. And the second, we need to check the penetration. We have more than 15 years experience, we do know what kind of designing angle can make the cylinder welding strong. Once we finish the first article, we will cut it and analyse the welding to see if it is fulfill the groove. And then do the radiographic testing to make sure there is no gap inside. What’s more, we will do the ultrasonic test to check the program for the robot. Now 80% of welding is doing by robot. Once the program confirmed, no 1 can change it unless the welding manager, and they only have 5% right.
Step4: Quality Control on Assembling
For assembling, we have some difference with others. The brand we uses for seals are all those famous brand like Aston, Parker, Hallite. The cylinder we give to our customer has 2 years warranty. For our company, we engrave our part number and manufacturing date for the quality warranty. So no matter for seals or any others, as long as they are parts of cylinder, if it is under 2 years, we will take responsibility for them. And we will do the test for every cylinder like for pressure after we finish assembling.
Step5: Quality Control on Painting
We have our half auto painting line. Right now, we can paint about 1500 cylinders per day, which is about 1 container. Before we do the painting, we will do the wash first and for every cylinder, we will test for hardness, thickness and adhesion to make sure the painting are all good, which will be recorded into OQC report, print out and stick on the box, ship to you with your products.
Step6: Hydraulic Cylinder Packing
For every cylinder, we have the stick to show the detail information like bore size, stroke and working pressure. And we will use individual plastic bag packing. If customer need, we can also use individual carton box packing. We will fasten 1 floor after 1 floor with plat, so customer can only cut what they need and other layer will still be fasten. Moreover, there will be plywood pallet or plywood box for customer choosing. We will also send the loading picture to customer after we ship them to make sure everything is well loaded in China.
Packing Reference
Order Process
Enterprise Features
FAQ
Q1. What is LD product’s quality assurance?
100% inspection for each product before shipping with inspection rereport for tracking.
Q2: How long is the warranty on LD products?
The warranty is 2 years for general products since the date of shipment.
Q3: How LD deal with the quality problem during warranty period?
1. LD will take the corresponding cost caused by customer local reparing.
2. LD will provide the product by free if the repair cost is higher than the product value, but the freight involved shall be borne by customer side.
Q4: How to ensure the order can be shipped on time?
LD will send the “production schedule” every week after receiving customers’ orders. If any delays, LD will inform customers 3 weeks in advance, so as to facilitate the customer to arrange the schedule.
Q5: Does LD offer delivery service?
Yes. LD has deep cooperation with logistics companies all over the world to provide customers with quick and convenient “Door-to-Door services”,including sea, air and express.
Q6: How LD control the product quality?
1. Raw materials: We will test the material of each batch of raw materials we receive, and the piston rod will be tested with salt spray. This is to ensure that the material of our products meets the requirements at the beginning.
2. Processing: We have the leading machining equipment, and obtained ISO9001 certification.
3. Welding: Our factory is equipped with welding robots, and has obtained the AWS certification.
4. Assembly pressure test: 100% testing with OQC report for cHangZhou. The seals we use are: Hallite, Aston and Gapi
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Warranty: | 2 Years Warranty |
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| Seals: | Packer/Hallite/Gapi |
| Surface Treatment: | Hard Chrome, Zinc, Copper |
| Oil Port: | NPT/SAE/BSPP |
| Material: | 20#Steel/45#Steel |
| Operating Temperature: | -40 Degree to +120 Degree |
| Samples: |
US$ 45/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How does a double-acting hydraulic cylinder contribute to energy-efficient force generation?
A double-acting hydraulic cylinder plays a significant role in energy-efficient force generation. Here’s a detailed explanation:
1. Bi-Directional Operation: One of the key features of a double-acting hydraulic cylinder is its ability to generate force in both directions. This bi-directional operation allows for efficient energy utilization. When pressurized hydraulic fluid is supplied to one side of the cylinder, the piston extends, generating force in one direction. Conversely, when the fluid is supplied to the other side, the piston retracts, producing force in the opposite direction. By utilizing both extension and retraction strokes, the hydraulic cylinder maximizes force output while minimizing energy consumption.
2. Conservation of Potential Energy: A double-acting hydraulic cylinder has the ability to conserve and utilize potential energy effectively. During the extension stroke, the cylinder stores potential energy in the compressed hydraulic fluid. This stored energy can be released during the retraction stroke, minimizing the need for additional energy input. By harnessing and reusing this potential energy, the hydraulic cylinder contributes to energy efficiency, reducing the overall energy requirements for force generation.
3. Load Counterbalancing: In certain applications, a double-acting hydraulic cylinder can be used for load counterbalancing, further enhancing energy efficiency. Load counterbalancing involves using the hydraulic cylinder to oppose and balance external loads, reducing the overall energy required to move or hold the load. By strategically applying hydraulic pressure to the appropriate side of the cylinder, the system can counterbalance the load’s weight, minimizing energy consumption and improving efficiency.
4. Flow Control and Regeneration: Double-acting hydraulic cylinders can incorporate flow control and regeneration mechanisms to optimize energy efficiency. Flow control valves can be used to regulate the flow rate of hydraulic fluid, ensuring that the force generation matches the required load and speed. Regeneration valves or circuits allow the hydraulic fluid to be redirected during the cylinder’s retraction stroke, bypassing the pump and reducing energy consumption. These control and regeneration features enable the hydraulic system to operate with improved energy efficiency, minimizing waste and maximizing force generation per unit of energy input.
5. System Integration and Optimization: Energy-efficient force generation with a double-acting hydraulic cylinder is not limited to the cylinder alone but involves the integration and optimization of the entire hydraulic system. By designing the hydraulic system with the appropriate components, such as efficient pumps, valves, and control systems, the overall system efficiency can be improved. Proper system sizing, pressure control, and fluid management contribute to minimizing energy losses and maximizing the energy efficiency of force generation.
By leveraging bi-directional operation, conserving potential energy, load counterbalancing, flow control and regeneration, as well as system integration and optimization, a double-acting hydraulic cylinder significantly contributes to energy-efficient force generation. These features make hydraulic systems with double-acting cylinders suitable for applications where energy efficiency is a priority, such as in industrial machinery, construction equipment, and mobile hydraulic systems.
Can double-acting hydraulic cylinders be used in automotive repair and maintenance?
Yes, double-acting hydraulic cylinders can be extensively used in automotive repair and maintenance. Here’s a detailed explanation:
1. Lifting and Lowering Vehicles: Double-acting hydraulic cylinders are commonly employed in automotive lifts and jacks for lifting and lowering vehicles. These cylinders provide the necessary force to raise vehicles off the ground, allowing mechanics to access the underside of the vehicle for repairs, maintenance, or inspections. The bidirectional force generation of double-acting cylinders enables precise control over the lifting and lowering process, ensuring the safety and stability of the vehicle during automotive tasks.
2. Pressing and Clamping: Automotive repair often involves pressing or clamping components together during assembly or disassembly processes. Double-acting hydraulic cylinders can be used in hydraulic presses or clamping devices to provide the required force. By supplying hydraulic pressure to one side of the cylinder, the piston extends, applying force to press or clamp components together. By supplying pressure to the other side, the piston retracts, releasing the pressure. This capability allows for precise and controlled pressing or clamping operations in automotive repair and maintenance.
3. Brake and Suspension System Maintenance: Double-acting hydraulic cylinders play a vital role in brake and suspension system maintenance. For example, when bleeding brake lines, a hydraulic cylinder can be used to pressurize the brake system and force the air bubbles out of the brake fluid. Similarly, in suspension system maintenance, hydraulic cylinders can be employed to compress or decompress suspension components, facilitating repairs or replacements. The precise force control offered by double-acting cylinders ensures accurate and effective maintenance of these critical automotive systems.
4. Engine Hoists and Tilters: Engine repair and maintenance often require lifting, tilting, or removing heavy engines from vehicles. Double-acting hydraulic cylinders are utilized in engine hoists and tilters to provide the necessary force for these tasks. The cylinders can be integrated into lifting mechanisms, allowing controlled lifting and tilting of engines for access to various components or for engine removal and installation. The precise force application of double-acting cylinders ensures the safe handling of heavy engine assemblies.
5. Wheel Alignment and Balancing: Double-acting hydraulic cylinders are also used in wheel alignment and balancing equipment. These cylinders provide the force required to adjust wheel angles and balance tires accurately. By applying precise force to the wheel clamps or alignment mechanisms, the cylinders enable mechanics to align wheels correctly and achieve balanced tire rotations, ensuring optimal vehicle performance, safety, and tire longevity.
Given their applications in lifting and lowering vehicles, pressing and clamping operations, brake and suspension system maintenance, engine hoisting and tilting, as well as wheel alignment and balancing, double-acting hydraulic cylinders are indispensable in automotive repair and maintenance. Their precise force control and versatility make them valuable tools for mechanics and technicians in the automotive industry.
Can double-acting hydraulic cylinders be customized for specific machinery and equipment?
Yes, double-acting hydraulic cylinders can be customized to meet the specific requirements of machinery and equipment. Here’s a detailed explanation:
1. Size and Dimension: Double-acting hydraulic cylinders can be customized in terms of size and dimension to fit the available space and installation requirements of the machinery or equipment. The cylinder’s length, diameter, and mounting options can be adjusted to ensure a proper fit and integration with the existing system.
2. Force and Stroke Capacity: Hydraulic cylinders can be customized to provide the desired force and stroke capacity based on the machinery’s operational needs. The diameter of the piston, the size of the rod, and the hydraulic pressure can be tailored to achieve the required force output and stroke length, ensuring optimal performance.
3. Seal and Material Selection: The choice of seals and materials used in the construction of double-acting hydraulic cylinders can be customized to suit specific applications. Different seal materials, such as rubber or polyurethane, can be selected based on factors like temperature, pressure, and compatibility with the working fluid. Similarly, the cylinder’s body material can be chosen to withstand corrosive environments or heavy-duty operations.
4. Mounting and Connection Options: Hydraulic cylinders can be customized with various mounting and connection options to facilitate easy installation and integration into the machinery or equipment. Mounting styles such as flange mounts, trunnion mounts, or clevis mounts can be selected based on the specific mounting requirements. Similarly, connection options for hydraulic hoses or fittings can be customized to ensure compatibility with the existing hydraulic system.
5. Sensor Integration: For applications that require feedback or control, double-acting hydraulic cylinders can be customized to integrate sensors or position feedback devices. These sensors can provide information about the cylinder’s position, velocity, or force, allowing for precise control and monitoring of the machinery or equipment.
6. Special Features and Coatings: Depending on the application’s unique needs, double-acting hydraulic cylinders can be customized with special features or coatings. For example, cylinders used in extreme environments may require protective coatings to resist corrosion or abrasion. Cylinders used in high-speed applications may incorporate features such as cushioning mechanisms to dampen impact forces.
7. Testing and Validation: Customized hydraulic cylinders undergo rigorous testing and validation processes to ensure their performance and reliability. These tests may include pressure testing, leakage testing, endurance testing, and functional testing to verify that the cylinder meets the specified requirements and standards.
By offering customization options, double-acting hydraulic cylinder manufacturers can tailor the cylinder’s design, specifications, and features to suit the specific machinery and equipment requirements. This customization capability allows for optimal integration, improved performance, and enhanced efficiency in various industrial applications.
editor by Dream 2024-05-08
China Custom Factory Professional Custom High Quality Double Acting Telescopic Steering Welding Cross Tube Hydraulic Cylinder vacuum pump adapter
Product Description
Factory Professional Custom High Quality Double Acting Telescopic Steering Welding Cross Tube Hydraulic Cylinder
Product Description
Hydraulic Cylinder With Factory Professional Custom High Quality Double Acting Telescopic Steering Welding Cross Tube Hydraulic Cylinder: Assemble with imported seals kits of NOK, SKF, Hallite and other brands to bring the better seal slick and the stronger persistence.
Process with the advanced technology by CNC machine tools, automatic plating and painting equipments to ensure all the parts to have the lower surface roughness and the higher performance level.
Own advanced special buffer device with independent intellectual property rights which can effectively absorb the shock to protect the cylinder work smoothly and reliable in performance.
Specifications
| Item | Specifications |
| Product Name: | Factory Professional Custom High Quality Double Acting Telescopic Steering Welding Cross Tube Hydraulic Cylinder |
| Certificate: | CE, ISO9001 |
| Production Capacity: | 200,000 pcs per year |
| Sample Time: | 7-10 days |
| Brand | NOLANSE or customer’s logo |
| Service | OEM & ODM |
| Piston Rod | Chrome or nickel plated,ground & polished piston rod |
| Seal Type | Parker,NOK, BUSAK SHAMBAN or as customer’s requirement |
| Tube | High tensile cold drawn tube, precision honed for extended seal life |
| Delivery Time | Based on order quantity. normally 15-30 days. |
| Price Advantage | Competitive factory price with guaranteed quality |
| Business Type | Manufacturer & Exporter |
Application
Hydraulic Cylinder Product Application
Nolanse’s quality custom products are produced for OEM applications in a wide variety of CHINAMFG industries, including manufacturing engineering machinery, loaders hydraulic cylinders, vehicle cylinders, construction, forestry, waste management, mining, material handling, industrial applications, agriculture, manufacturing, transportation, marine applications and oil field equipment. Our success has been built on the engineering expertise and manufacturing capabilities we offer to meet the very specific demands of our industry clients.
Why Choose Us
1. Product Research & Development
Nolanse builds quality products that are developed with use in mind. We specialize in working with every customer to share ideas and gather critical information regarding hydraulic cylinder fit and performance requirements for your specific application. This is accomplished by establishing a very close technical rapport with each customer and their engineering, purchasing and R&D departments – the experts in your organization who know best what functionality, quality, size and cylinders characteristics are critical to your equipment. If our standard lines don’t suit your application, CHINAMFG has extensive experience in custom hydraulic cylinder designs. We strive to develop dynamic, innovative and dependable hydraulic and machining solutions that exceed your expectations.
2. Hydraulic Cylinder Production
We have the advanced CNC machine tools, a horizontal machining center, a welding robot, parts cleaning agent, automatic assembly lines, automatic painting equipment etc. to hydraulic cylinder ensure a 360-degree quality control of the production process.
3. Hydraulic Cylinder Product Testing
We check all of the products, using fully equipped facilities and advanced instruments, regarding the performance, structure, size tolerance, roughness, hardness, pressure and sealing to ensure the hydraulic cylinder quality meets the requirements of our different customers.
4.Hydraulic Cylinder Product Certifications
Nolanse is ISO 9001 registered for the design and manufacture of hydraulic cylinders and precision machining.
5. Professional Hydraulic Cylinder Team
NOLANSE professional hydraulic cylinder team deeply understands the requirements and the technological advancement hydraulic ram. NOLANSE has been specialized in custom hydraulic cylinder development, manufacturing, sales, sample verification, order processing and product delivery, etc. NOLANSE is always working hard with passion to put our efforts to hydraulic cylinder technology and application.
Company Information
As a leader in hydraulic cylinder Design, Manufacturing and Custom Machining for over 36 years, NOLANSE has its own over 220 employees and over 55,000 square CHINAMFG manufacturing factories. We have professional departments including hydraulic cylinder design, sales, production, quality control department, etc.
NOLANSE hydraulic cylinder products mainly include manufacturing engineering machinery,loaders hydraulic cylinders,vehicle cylinders,hydraulic systems and air controlling systems.It can also manufacture large-scale,non-standard and different stypes of cylinders, etc. All our hydraulic cylinder are manufactured from high quality raw materials with strict professional process and quality assurance. We had been worked hard and invested more to become the leader in hydraulic cylinder industry. Our partners are those famous hydraulic cylinder brands from America, Canada, Australia, Germany, England and other European Countries. Product quality, shorter delivery time and customer satisfaction are our long term commitment to our CHINAMFG customers. Hope to be your partner.
Nolanse’s name has become synonymous with quality, on time delivery and exceptional service.
Join the growing number of partner relationship companies that trust and rely on the CHINAMFG name.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE, ISO9001 |
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| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Samples: |
US$ 700/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What safety considerations are important when working with double-acting hydraulic cylinders?
Working with double-acting hydraulic cylinders requires careful attention to safety to prevent accidents and ensure the well-being of operators and nearby personnel. Here are some important safety considerations:
1. Proper Training and Familiarity: Operators and maintenance personnel should receive proper training on the safe operation and maintenance of hydraulic systems, including double-acting cylinders. They should be familiar with the cylinder’s functions, controls, and potential hazards. Adequate training helps prevent errors and promotes safe handling practices.
2. System Design and Installation: The hydraulic system, including the double-acting cylinder, should be designed and installed by qualified professionals following appropriate industry standards and guidelines. Proper design ensures the system’s integrity, efficiency, and safety. It is essential to consider factors such as load capacity, pressure ratings, and proper component selection during system design.
3. Pressure Relief and Emergency Stop: Hydraulic systems should incorporate pressure relief valves or devices to prevent excessive pressure buildup. These safety mechanisms protect the cylinder from overloading and potential failure. Additionally, an emergency stop or shutdown system should be in place to quickly halt the hydraulic operation in case of an emergency or hazardous situation.
4. Regular Maintenance and Inspection: Routine maintenance and inspection of double-acting hydraulic cylinders are crucial for identifying and addressing potential issues before they lead to accidents or failures. Regular checks should include inspecting for leaks, damaged seals, loose connections, and signs of wear. Proper lubrication, fluid level checks, and filter replacements should also be part of the maintenance routine.
5. Lockout/Tagout Procedures: When performing maintenance, repair, or adjustment tasks on hydraulic systems, proper lockout/tagout procedures must be followed. Lockout/tagout ensures that all energy sources are isolated and the system is in a safe, de-energized state to prevent unexpected movement or activation of the hydraulic cylinder. Lockout/tagout procedures should be clearly defined and strictly adhered to.
6. Personal Protective Equipment (PPE): Operators and personnel working with double-acting hydraulic cylinders should wear appropriate personal protective equipment (PPE). This may include safety glasses, gloves, protective clothing, and steel-toe boots. PPE helps protect against potential hazards such as hydraulic fluid leaks, flying debris, or accidental contact with moving parts.
7. Risk Assessment and Hazard Mitigation: Prior to working with double-acting hydraulic cylinders, a thorough risk assessment should be conducted to identify potential hazards and implement appropriate hazard mitigation measures. This assessment should consider factors such as pressure, force, pinch points, and potential for hydraulic fluid injection injuries. Safeguards such as guards, warning signs, or interlock systems should be implemented accordingly.
8. Proper Lifting and Support: When lifting or supporting loads using double-acting hydraulic cylinders, it is essential to follow safe lifting practices. This includes ensuring that the load is within the cylinder’s rated capacity, using proper rigging techniques, and providing adequate support to prevent unintentional movement or instability.
9. Communication and Signaling: Clear communication and signaling protocols should be established when working with hydraulic systems. Operators and personnel should use standardized signals and verbal communication to ensure coordination and prevent accidents caused by miscommunication or misunderstanding.
10. Emergency Preparedness: Adequate emergency preparedness measures should be in place, including the availability of first aid kits, fire extinguishers, and emergency evacuation plans. Personnel should be trained on emergency response procedures to handle potential incidents effectively.
By adhering to these safety considerations, operators and personnel can minimize risks associated with working with double-acting hydraulic cylinders and create a safer working environment.
Can double-acting hydraulic cylinders be integrated into manufacturing machinery for pressing and clamping?
Yes, double-acting hydraulic cylinders are commonly integrated into manufacturing machinery for pressing and clamping operations. Here’s a detailed explanation:
1. Pressing Operations: Double-acting hydraulic cylinders are widely used in manufacturing machinery for pressing applications. These cylinders provide the necessary force to press objects together, such as joining components or shaping materials. Hydraulic presses equipped with double-acting cylinders can generate high forces consistently and precisely. The bidirectional force generation of double-acting cylinders allows for controlled pressing in both the extending and retracting strokes, making them suitable for a wide range of pressing tasks in industries such as automotive, aerospace, and metal fabrication.
2. Clamping Operations: Double-acting hydraulic cylinders are also well-suited for clamping operations in manufacturing machinery. Clamping involves holding objects securely in place during various processes, such as machining, welding, or assembly. Hydraulic clamps utilizing double-acting cylinders provide reliable and strong clamping force. The ability to generate force in both directions allows for secure clamping during both the clamping and unclamping phases. This ensures the stability and safety of workpieces during manufacturing operations, preventing movement or misalignment.
3. Force and Stroke Control: Double-acting hydraulic cylinders offer precise control over force and stroke, enhancing their effectiveness in pressing and clamping applications. The flow rate and pressure of the hydraulic fluid can be adjusted using valves and control mechanisms, allowing operators to regulate the force applied by the cylinder. Additionally, the stroke length of the cylinder can be controlled, enabling precise positioning and adjustment to accommodate different workpiece sizes and shapes.
4. Customization and Integration: Double-acting hydraulic cylinders can be customized and integrated into manufacturing machinery to meet specific pressing and clamping requirements. Manufacturers can design cylinders with varying sizes, capacities, and mounting options to fit the machinery and application needs. The modular nature of hydraulic systems allows for easy integration and interchangeability of cylinders, ensuring compatibility with existing manufacturing equipment.
5. Safety Features: Manufacturing machinery incorporating double-acting hydraulic cylinders often incorporates safety features to ensure safe operation during pressing and clamping processes. These may include pressure relief valves, emergency stop mechanisms, and safety interlocks. These features help protect operators, prevent excessive forces or unexpected movements, and provide fail-safe operation.
Given their suitability for pressing and clamping operations, precise force and stroke control, customization and integration capabilities, as well as the inclusion of safety features, double-acting hydraulic cylinders are widely integrated into manufacturing machinery. Their reliable performance and versatility make them essential components in achieving efficient and accurate pressing and clamping processes in various manufacturing industries.
How does a double-acting hydraulic cylinder differ from a single-acting one?
A double-acting hydraulic cylinder and a single-acting hydraulic cylinder differ in their functionality and ability to generate force. Here’s a detailed explanation of the differences:
1. Functionality: A double-acting hydraulic cylinder can generate force in both directions of its stroke, whereas a single-acting hydraulic cylinder can only generate force in one direction.
2. Construction: In a double-acting hydraulic cylinder, there are two hydraulic ports—one connected to the rod end and the other to the cap end of the cylinder. This allows hydraulic fluid to enter and exit both chambers of the cylinder, enabling force generation in both directions. In contrast, a single-acting hydraulic cylinder has only one hydraulic port, typically connected to the cap end. The rod end of a single-acting cylinder is often vented or equipped with a smaller hydraulic port to facilitate the return of the piston.
3. Operation: A double-acting hydraulic cylinder operates by supplying hydraulic fluid to the appropriate ports to extend or retract the piston. By controlling the flow and pressure of the hydraulic fluid, operators can regulate the direction and speed of the piston’s movement, generating pushing and pulling forces. In a single-acting hydraulic cylinder, hydraulic fluid is supplied to the port to extend the piston and generate force in one direction. The return stroke of the piston is accomplished by the force of gravity or an external mechanical load, as there is no hydraulic pressure applied to retract the piston.
4. Applications: Due to their ability to generate force in both directions, double-acting hydraulic cylinders are suitable for applications that require bidirectional force, precise control, and versatility. They are commonly used in tasks such as lifting, pushing, pulling, clamping, and more. Single-acting hydraulic cylinders, on the other hand, are often employed in applications where force is required in only one direction, such as in simple lifting or lowering tasks.
5. Efficiency: Double-acting hydraulic cylinders offer improved efficiency compared to single-acting cylinders in applications that require frequent or continuous bidirectional force. With a double-acting cylinder, the force can be applied in both the extension and retraction strokes, allowing for increased productivity and reduced cycle times.
In summary, the main difference between a double-acting hydraulic cylinder and a single-acting hydraulic cylinder lies in their ability to generate force in one or both directions. While a double-acting cylinder can generate force in both directions, a single-acting cylinder can generate force in only one direction. This distinction impacts their construction, operation, applications, and efficiency in various hydraulic systems.
editor by CX 2024-04-03
China Professional Competitive Reliable Quantity Double Acting Welded Tube Hydraulic Cylinder supplier
Product Description
Telescopic
The Telescopic Dump Trailer is designed to handle bulk materials with unprecedented efficiency and flexibility. At its heart lies the telescopic cylinder, a core component that enables the trailer to extend and retract its dumping mechanism, delivering remarkable versatility and maneuverability. Its extended reach and precision control enable operators to dump materials at heights that would be otherwise difficult or impossible to reach. This capability opens up a world of possibilities, from accessing hard-to-reach areas to loading and unloading materials more efficiently, even in confined spaces.
Dual Ram
The Dual Ram Dump Trailer is a revolutionary transportation solution, which heart lies the hydraulic cylinder, a key component that enables the trailer’s dual-ram dumping mechanism, delivering superior performance and maneuverability. The Dual Ram Dump Trailer offers a cost-effective solution for material handling operations. Its durability and longevity reduce the need for frequent maintenance or replacements, while its efficiency in loading and unloading materials can significantly cut operational costs.
Scissor Hoist
The Scissor Hoist Dump Trailer is a highly versatile and efficient transportation solution, designed for handling bulk materials in a range of challenging environments. At its core lies the hoist cylinder, a crucial component that enables the scissor-like lifting mechanism and accurate positioning of the trailer’s dumping system. The Scissor Hoist Dump Trailer offers numerous advantages over traditional dump trailers. The hoist cylinder allows for efficient loading and unloading of materials, even in confined spaces or on uneven terrain. The scissor hoist dump trailer’s compact design and maneuverability make it suitable for a variety of applications, from construction sites to waste disposal facilities.
About Us
Established in 1988, HangZhou LD Machinery Co, LTD. (hereinafter referred to “LD”) is a leading manufacturer specializing in the design, research, development, manufacture and marketing in the hydraulic industry. Being one of major suppliers of customized components and cylinders for manufacturers spreaded all over the world, the company is committed to offer high quality products with competitive prices and excellent service worldwide.
Headquartered in HangZhou City, ZHangZhoug Province, the company wholly owns a subsidiary production factory named “HangZhou YUEWEI Hydraulic Technology Co., Ltd”, which covers an area of more than 380,000 square meters, possesses abundant technical strength and sound production management system, superior machining production equipment, strict and effective quality control system, advanced and excellent inspection instruments.
More than 35 years experience in machining industry, with over 10 experienced technical engineers and 150 skilled workers, LD has a senior engineering technical team with special skills and rich experience in product design, casting, forging, and CNC machining, can handle special material, structure, defect and processing, meet the evolving needs, and provide optimal solution and real one-stop service to customers.
Hydraulic Cylinder Producing Process
Step1: Quality Control on Raw Material
We have our own lab in factory, inspect the raw material and do the test. For every batch of material we received, we will ask supplier provide their certificate, and then cut them to do the test again to see if the results match the certification. Also, every batch we received, we will cut them into pieces to check the air bubbles. Once they are all qualified, we will accept it, and all detail information will be recording in our ERP system. We will also pay lot of attention on the salt spray test for chrome rod. Every month, we will cut the material, put them into test machine to see if it reach the requirement. All the result will be recorded at our QC department. If customer need, we can provide it.
Step2: Quality Control on Machining
we start doing components machining from 1988 with 36 years experience now and insist doing 100% inspection. We spend lots of money, invest on auto robots and machines. Now half of the producing line is by robot so that we can ensure our quality be stable good. For every part of the cylinder, we do 3 times inspecting. Firstly, workers will do self inspection. Secondly, we have tour-hour inspection checking the products, 2 times in the morning and 2 times in the afternoon, make sure that every step is good. After the products are all completed, we will do 100% inspection. For thread, for the tolerance, everything, we need double check. Also, we have specific warehouse just for the measuring tools. Every inspector have their own measuring tool and we will check the measuring tools regularly to make sure they are all in good condition, so that the measuring results will be convincing.
Step3: Quality Control on Welding
We are qualified to AWS certification, which is very popular in North American market. First, for the visual test, we will make sure that every components are welded good, look beautiful. And the second, we need to check the penetration. We have more than 15 years experience, we do know what kind of designing angle can make the cylinder welding strong. Once we finish the first article, we will cut it and analyse the welding to see if it is fulfill the groove. And then do the radiographic testing to make sure there is no gap inside. What’s more, we will do the ultrasonic test to check the program for the robot. Now 80% of welding is doing by robot. Once the program confirmed, no 1 can change it unless the welding manager, and they only have 5% right.
Step4: Quality Control on Assembling
For assembling, we have some difference with others. The brand we uses for seals are all those famous brand like Aston, Parker, Hallite. The cylinder we give to our customer has 2 years warranty. For our company, we engrave our part number and manufacturing date for the quality warranty. So no matter for seals or any others, as long as they are parts of cylinder, if it is under 2 years, we will take responsibility for them. And we will do the test for every cylinder like for pressure after we finish assembling.
Step5: Quality Control on Painting
We have our half auto painting line. Right now, we can paint about 1500 cylinders per day, which is about 1 container. Before we do the painting, we will do the wash first and for every cylinder, we will test for hardness, thickness and adhesion to make sure the painting are all good, which will be recorded into OQC report, print out and stick on the box, ship to you with your products.
Step6: Hydraulic Cylinder Packing
For every cylinder, we have the stick to show the detail information like bore size, stroke and working pressure. And we will use individual plastic bag packing. If customer need, we can also use individual carton box packing. We will fasten 1 floor after 1 floor with plat, so customer can only cut what they need and other layer will still be fasten. Moreover, there will be plywood pallet or plywood box for customer choosing. We will also send the loading picture to customer after we ship them to make sure everything is well loaded in China.
Packing Reference
Order Process
Enterprise Features
FAQ
Q1. What is LD product’s quality assurance?
100% inspection for each product before shipping with inspection rereport for tracking.
Q2: How long is the warranty on LD products?
The warranty is 2 years for general products since the date of shipment.
Q3: How LD deal with the quality problem during warranty period?
1. LD will take the corresponding cost caused by customer local reparing.
2. LD will provide the product by free if the repair cost is higher than the product value, but the freight involved shall be borne by customer side.
Q4: How to ensure the order can be shipped on time?
LD will send the “production schedule” every week after receiving customers’ orders. If any delays, LD will inform customers 3 weeks in advance, so as to facilitate the customer to arrange the schedule.
Q5: Does LD offer delivery service?
Yes. LD has deep cooperation with logistics companies all over the world to provide customers with quick and convenient “Door-to-Door services”,including sea, air and express.
Q6: How LD control the product quality?
1. Raw materials: We will test the material of each batch of raw materials we receive, and the piston rod will be tested with salt spray. This is to ensure that the material of our products meets the requirements at the beginning.
2. Processing: We have the leading machining equipment, and obtained ISO9001 certification.
3. Welding: Our factory is equipped with welding robots, and has obtained the AWS certification.
4. Assembly pressure test: 100% testing with OQC report for cHangZhou. The seals we use are: Hallite, Aston and Gapi
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Warranty: | 2 Years Warranty |
|---|---|
| Seals: | Packer/Hallite/Gapi |
| Surface Treatment: | Hard Chrome, Zinc, Copper |
| Oil Port: | NPT/SAE/BSPP |
| Material: | 20#Steel/45#Steel |
| Operating Temperature: | -40 Degree to +120 Degree |
| Samples: |
US$ 45/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How do hydraulic cylinders enhance the performance of construction and mining equipment?
Hydraulic cylinders play a vital role in enhancing the performance of construction and mining equipment by providing powerful and precise linear motion. These industries require heavy-duty machinery that can withstand demanding conditions and efficiently perform tasks such as lifting, pushing, and digging. Here’s a detailed explanation of how hydraulic cylinders enhance the performance of construction and mining equipment:
1. Power and Force:
– Hydraulic cylinders are capable of generating substantial force, allowing construction and mining equipment to handle heavy loads and perform challenging tasks. The hydraulic system applies pressure to the fluid, which is transmitted to the hydraulic cylinder, resulting in the movement of the piston rod. The larger the diameter of the cylinder, the greater the force that can be generated. Hydraulic cylinders enable the equipment to exert significant force, making it possible to lift and move heavy materials, excavate soil and rock, and perform other demanding operations.
2. Precise Control:
– Hydraulic cylinders offer precise control over the movement of construction and mining equipment. By regulating the flow of hydraulic fluid into and out of the cylinder through control valves, operators can precisely control the speed, position, and force exerted by the hydraulic cylinder. This level of control allows for accurate and controlled movements, enabling operators to perform tasks with precision and efficiency. Whether it’s lifting a specific load, positioning an attachment, or maneuvering in tight spaces, hydraulic cylinders provide the necessary control for optimal equipment performance.
3. Adaptability:
– Hydraulic cylinders are highly adaptable to various construction and mining equipment. They can be designed and manufactured in different sizes, stroke lengths, and configurations to suit specific requirements. Hydraulic cylinders can be integrated into different types of equipment, such as excavators, loaders, bulldozers, and drilling rigs. Their adaptability allows for the customization of equipment to meet the needs of different applications and operating conditions, enhancing overall performance.
4. Durability and Reliability:
– Construction and mining environments are known for their harsh conditions, including extreme temperatures, vibrations, and exposure to dust, dirt, and debris. Hydraulic cylinders are designed to withstand these challenging conditions and provide long-lasting performance. They are constructed using robust materials, such as high-strength steel, and equipped with seals and components that can endure heavy loads, impacts, and contaminants. The durability and reliability of hydraulic cylinders ensure that construction and mining equipment can operate continuously and withstand the demanding nature of these industries.
5. Safety:
– Hydraulic cylinders contribute to the safety of construction and mining equipment operations. Their precise control allows operators to perform tasks with accuracy, minimizing the risk of accidents and damage to the equipment or surrounding structures. Hydraulic cylinders also enable the implementation of safety features, such as overload protection systems and emergency stop mechanisms, ensuring the safe operation of the equipment. The reliable and controlled movements provided by hydraulic cylinders enhance overall safety in construction and mining operations.
6. Increased Productivity:
– By providing the necessary power, precise control, and adaptability, hydraulic cylinders contribute to increased productivity in construction and mining applications. Construction and mining equipment equipped with hydraulic cylinders can perform tasks more efficiently and effectively, reducing the time and effort required to complete projects. The ability to handle heavy loads, control movements precisely, and adapt to various tasks improves the overall productivity of the equipment, leading to cost savings and improved project timelines.
In summary, hydraulic cylinders enhance the performance of construction and mining equipment by providing power, precise control, adaptability, durability, and safety. They enable these machines to handle heavy loads, perform tasks with accuracy, withstand harsh conditions, and increase productivity. Hydraulic cylinders are integral components that contribute to the efficiency and effectiveness of construction and mining operations.
Handling the Challenges of Minimizing Fluid Leaks and Contamination in Hydraulic Cylinders
Hydraulic cylinders face challenges when it comes to minimizing fluid leaks and contamination, as these issues can impact the performance, reliability, and lifespan of the system. However, there are several measures and design considerations that help address these challenges effectively. Let’s explore how hydraulic cylinders handle the challenges of minimizing fluid leaks and contamination:
- Sealing Systems: Hydraulic cylinders employ advanced sealing systems to prevent fluid leaks. These systems typically include various types of seals, such as piston seals, rod seals, and wiper seals. The seals are designed to create a tight and reliable barrier between the moving components of the cylinder and the external environment, minimizing the risk of fluid leakage.
- Seal Material Selection: The choice of seal materials is crucial in minimizing fluid leaks and contamination. Hydraulic cylinder manufacturers carefully select seal materials that are compatible with the hydraulic fluid used and resistant to wear, abrasion, and chemical degradation. This ensures the longevity and effectiveness of the seals, reducing the likelihood of leaks or premature seal failure.
- Proper Installation and Maintenance: Ensuring proper installation and regular maintenance of hydraulic cylinders is essential for minimizing fluid leaks and contamination. During installation, attention should be given to proper alignment, torqueing of bolts, and adherence to recommended procedures. Regular maintenance includes inspecting seals, replacing worn-out components, and addressing any signs of leakage promptly. Proper maintenance practices help identify and rectify issues before they escalate and cause significant problems.
- Contamination Control: Hydraulic cylinders incorporate measures to control contamination and maintain fluid cleanliness. This includes the use of filtration systems, such as in-line filters, to remove particles and contaminants from the hydraulic fluid. Additionally, hydraulic reservoirs often have breathers and desiccant filters to prevent moisture and airborne contaminants from entering the system. By controlling contamination, hydraulic cylinders minimize the risk of damage to internal components and maintain optimal system performance.
- Environmental Protection: Hydraulic cylinders may be equipped with protective features to safeguard against external contaminants. For example, bellows or protective boots can be installed to shield the rod and seals from debris, dirt, or moisture present in the operating environment. These protective measures help extend the life of the seals and enhance the overall reliability of the hydraulic cylinder.
In summary, hydraulic cylinders employ sealing systems, appropriate seal materials, proper installation and maintenance practices, contamination control measures, and environmental protection features to handle the challenges of minimizing fluid leaks and contamination. By implementing these measures, manufacturers can ensure reliable and long-lasting hydraulic cylinder performance, minimize the risk of fluid leakage, and maintain the cleanliness of the hydraulic system.
What factors should be considered when selecting the right hydraulic cylinder for an application?
When selecting the right hydraulic cylinder for an application, several important factors need to be considered. These factors help ensure that the chosen hydraulic cylinder is suitable for the specific requirements of the application and will perform reliably. Here are the key factors to consider:
1. Load Requirements:
– One of the crucial factors to consider is the load requirement of the application. Determine the maximum load that the hydraulic cylinder needs to handle. Consider both the static load (when the cylinder is stationary) and the dynamic load (when the cylinder is in motion). The load requirement will impact the cylinder’s bore size, rod diameter, and overall strength. Choose a hydraulic cylinder with a load capacity that exceeds the application’s maximum load to ensure safety and longevity.
2. Stroke Length:
– The stroke length refers to the distance the hydraulic cylinder needs to extend and retract to perform the desired motion. Measure the required stroke length based on the application’s operational requirements. It is essential to choose a hydraulic cylinder with a stroke length that matches or exceeds the required distance. Consider any potential variations or adjustments in the stroke length that may be needed in the future.
3. Operating Pressure:
– Consider the operating pressure required for the application. The hydraulic cylinder must be capable of withstanding the maximum pressure within the hydraulic system. Ensure that the selected cylinder has a pressure rating that exceeds the application’s maximum operating pressure. This ensures safety and prevents premature failure.
4. Speed Requirements:
– Determine the required speed of the hydraulic cylinder’s movement for the application. Consider both the extension and retraction speeds. Select a cylinder that can achieve the desired speed while maintaining precise control and stability. It is important to choose a cylinder that can handle the required speed without compromising performance or safety.
5. Mounting:
– Evaluate the available space and mounting requirements for the hydraulic cylinder. Consider the mounting type (such as flange, foot, trunnion, or clevis), the available mounting points, and any specific mounting constraints. Ensure that the selected cylinder can be easily and securely mounted in the desired location.
6. Environmental Factors:
– Assess the environmental conditions in which the hydraulic cylinder will operate. Consider factors such as temperature extremes, humidity, exposure to chemicals, dust, or corrosive substances. Choose a cylinder that is designed to withstand the specific environmental conditions of the application. This may involve selecting appropriate materials, coatings, or seals to ensure the longevity and performance of the cylinder.
7. Cylinder Configuration:
– Determine the appropriate cylinder configuration based on the application’s requirements. Consider factors such as single-acting or double-acting cylinders, telescopic cylinders for limited space, or custom configurations for unique applications. Evaluate the specific needs of the application to select the most suitable cylinder configuration.
8. Maintenance and Serviceability:
– Consider the maintenance and service requirements of the hydraulic cylinder. Evaluate factors such as ease of access for maintenance, availability of spare parts, and the reputation of the manufacturer or supplier in terms of customer support and after-sales service. Choosing a reliable and reputable brand can ensure ongoing support and availability of spare parts when needed.
9. Compliance and Standards:
– Depending on the industry and application, certain compliance standards may need to be met. Consider any industry-specific regulations, safety standards, or certifications that the hydraulic cylinder should comply with. Ensure that the selected cylinder meets the required standards and certifications for the application.
10. Cost and Budget:
– Finally, consider the cost and budget for the hydraulic cylinder. While it is important to select a cylinder that meets the application’s requirements, it is also necessary to consider the overall cost-effectiveness. Evaluate the initial purchase cost, long-term maintenance costs, and the expected lifespan of the cylinder. Balancing the cost and quality will help in selecting a hydraulic cylinder that provides the best value for the application.
By considering these factors in the selection process, it becomes possible to choose the right hydraulic cylinder that meets the specific requirements of the application in terms of load capacity, stroke length, operating pressure, speed, mounting, environmental conditions, maintenance needs, compliance, and cost-effectiveness. Proper selection ensures optimal performance, reliability, and longevity of the hydraulic cylinder in the intended application.
editor by CX 2024-03-24
China high quality Hydraulic Hose for System Tube Hydr Power Unit Station Flexible Hose Multistage Oil Cylinder Pipe vacuum pump engine
Product Description
Product Description
| SIZE | I.D. | W.D. | O.D. | W.P | P.P | B.P | Min B.R | W.T | |||||
| mm | Inch | 1/16 | mm | mm | mm | bar | psi | bar | psi | bar | psi | mm | Kg/m |
| 5 | 3/16 | -3 | 5 | 9.5 | 11.5 | 250 | 3625 | 500 | 7250 | 1000 | 14500 | 90 | 0.19 |
| 6 | 1/4 | -4 | 6.5 | 11.1 | 13. 1 | 225 | 3265 | 450 | 6525 | 900 | 13050 | 100 | 0.22 |
| 8 | 5/16 | -5 | 8.2 | 12.7 | 14. 7 | 215 | 3120 | 430 | 6235 | 860 | 12470 | 115 | 0.26 |
| 10 | 3/8 | -6 | 9.9 | 15.1 | 17. 1 | 180 | 2610 | 360 | 5220 | 720 | 10440 | 125 | 0.32 |
| 12 | 1/2 | -8 | 12.9 | 18. 1 | 20. 2 | 160 | 2320 | 320 | 4640 | 640 | 9280 | 180 | 0.38 |
| 16 | 5/8 | -10 | 16.2 | 21.1 | 23. 2 | 130 | 1885 | 260 | 3770 | 520 | 7540 | 200 | 0.47 |
| 19 | 3/4 | -12 | 19.3 | 25.1 | 27. 1 | 105 | 1525 | 210 | 3045 | 420 | 6090 | 240 | 0.60 |
| 22 | 7/8 | -14 | 22.5 | 28.3 | 30.8 | 90 | 1310 | 180 | 2610 | 360 | 5220 | 270 | 0.83 |
| 25 | 1 | -16 | 25.4 | 32.8 | 35.2 | 88 | 1275 | 180 | 2610 | 350 | 5075 | 300 | 0.89 |
| 31 | 1-1/4 | -20 | 32 | 40 | 42.5 | 63 | 915 | 126 | 1827 | 252 | 3654 | 420 | 1.18 |
| 38 | 1-1/2 | -24 | 38 | 46.5 | 49.3 | 54 | 780 | 100 | 1450 | 200 | 2900 | 500 | 1.51 |
| 45 | 1-3/4 | -28 | 45.0 | 53 | 55 | 50 | 725 | 100 | 1450 | 200 | 2900 | 550 | 1.63 |
| 51 | 2 | -32 | 51 | 59.5 | 62.5 | 40 | 580 | 80 | 1160 | 160 | 2320 | 630 | 1.97 |
| 60 | 2-3/8 | -38 | 60 | 66.5 | 70 | 50 | 725 | 100 | 1450 | 200 | 2900 | 580 | 2.05 |
| 64 | 2-1/2 | -40 | 63.8 | 73.5 | 77 | 25 | 362 | 50 | 725 | 100 | 1450 | 760 | 2.56 |
| 76 | 3 | -48 | 76 | 84.5 | 87.5 | 20 | 290 | 40 | 580 | 80 | 1160 | 910 | 2.74 |
| 89 | 3-1/2 | -56 | 89 | 98 | 101 | 18 | 260 | 36 | 522 | 72 | 1044 | 1050 | 3.25 |
| 102 | 4 | -64 | 102 | 111.5 | 113 | 15 | 217 | 30 | 435 | 60 | 870 | 1100 | 3.78 |
| 127 | 5 | -80 | 127 | 136.5 | 139.5 | 10 | 145 | 20 | 290 | 40 | 580 | 2100 | 4.61 |
| 152 | 6 | -96 | 152 | 161.5 | 164 | 10 | 145 | 20 | 290 | 40 | 580 | 2600 | 5.27 |
TUBE: HIGH TEMPERATURE AND OIL RESISTANT SYNTHETIC RUBBER
REINFORCEMENT: 1HIGH TENSILE STEEL WIRE BRAID
COVER:BLUE COLORHIGH TEMPERATUREOILABRASION AND WEATHER RESISTANT SYNTHETIC RUBBER
APPLICATION: FOR LOW-MEDIUM PRESSURE HYDRAULIC SYSTEMS IN INDUSTRY AND AGRICULTURE
TEMPERATURE RANGE:-40ºC to+135ºC
Detailed Photos
Certifications
Packaging & Shipping
Company Profile
HangZhou CHINAMFG industrial co., LTD., founded in 2002, is located in HangZhou economic development zone in ZheJiang province, covering an area of 30000 square CHINAMFG and a building area of 27,000 square meters. Is now an annual output of 10 million meters, all kinds of hydraulic rubber hose has been rated as high-tech enterprises in ZheJiang province, China quality credit AAA enterprise brand, the national mine safety CHINAMFG quality trustworthy product, the Chinese CHINAMFG trademark, for many years to get regional tax advanced enterprise “and other honorary titles.
At present, the company main products are: all kinds of hydraulic rubber hose, high school professional engineering machinery winding pipe, steel wire braided hose, oil hose, high wear-resisting grouting hose, fiber knitting oil resistant rubber hose, automotive air-conditioning, brake hose, steam hose, 16 series, the product model from 5 mm to 76 mm in diameter, a total of more than 1400 specifications. The company has formed a large-scale, serialized and specialized production line.
Company excellent product performance, durable, with super heat resistant (+ 220 ° C), cold tolerance (- 55 ° C), high pressure resistant, oil resistant, acid and alkali resistance, and corrosion resistance and other properties, at the same time, the products are softness, pulse performance is good, confined deformation is small. All products have passed the ISO9001 quality management system certification, as well as the occupational health and safety environmental system certification, to the international industry advanced level. Products are widely used in petroleum, chemical industry, metallurgy, coal, mining, shipping, water and electricity and machinery manufacturing industries, China petrochemical, ZheJiang shenhuo group, coking coal group, HangZhou coal mining machinery group, huaneng group, ZheJiang HangZhou fusing group, HangZhou mining group, the far east industry, ZheJiang luneng equipment, which makes SanNeng group and CHINAMFG group and other large group of strategic suppliers; At the same time, products are exported to Russia, Turkey, Iran, dubai, Portugal, South Korea, Brazil, South Africa and more than 10 countries and regions, and with excellent quality and reputation and users from all over the world to form long-term strategic partnershi
Our Advantages
Choose us You don’t regret
(1)Production equipment
My company from the United States, South Korea, Russia and other countries introduced advanced production equipment and technical services team, comprehensive introduction of foreign advanced technology and production technology, optimize the process, equipment upgrades and introduction.
(2)high quality
carbon black is imported from Cabot company.steel wire is Bekaert.no Inferior rubber.
(3)Faster Delivery
We have a mass production workshop and a lot of raw materials
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Condition: | New |
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| Rated Load: | >9t |
| Transmission: | Hydraulic |
| Load and Unload Mode: | Front Discharge |
| Walking Mode: | Wheeled |
| Type: | Oversize Loader |
| Customization: |
Available
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How do hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes?
Hydraulic cylinders play a crucial role in enhancing the overall cost-effectiveness of industrial processes. They offer several advantages and contribute to increased productivity, improved efficiency, reduced maintenance costs, and enhanced operational performance. Here’s a detailed explanation of how hydraulic cylinders contribute to the cost-effectiveness of industrial processes:
1. High Power Density:
– Hydraulic cylinders provide a high power-to-weight ratio, allowing them to generate substantial force in a compact design. This power density enables the use of smaller and lighter equipment, reducing material and manufacturing costs, and increasing the efficiency of industrial processes.
2. Precise Force and Position Control:
– Hydraulic cylinders offer precise force and position control, allowing for accurate movement and positioning of machinery or workpieces. This level of control enhances process efficiency, reduces material waste, and improves overall product quality. Precise force control also minimizes the risk of equipment damage, further reducing maintenance and repair costs.
3. High Load Handling Capacity:
– Hydraulic cylinders are known for their ability to handle high loads. They can exert significant force, making them suitable for heavy-duty industrial applications. By efficiently handling heavy loads, hydraulic cylinders contribute to increased productivity and throughput, reducing the need for additional equipment and streamlining industrial processes.
4. Flexibility and Versatility:
– Hydraulic cylinders offer a high degree of flexibility and versatility in industrial processes. They can be easily integrated into various types of machinery and equipment, allowing for diverse applications. This adaptability reduces the need for specialized equipment, resulting in cost savings and increased operational efficiency.
5. Energy Efficiency:
– Hydraulic systems, including hydraulic cylinders, can be designed to operate with high energy efficiency. By utilizing efficient hydraulic circuit designs, advanced control systems, and energy recovery mechanisms, hydraulic cylinders minimize energy waste and reduce operational costs. Energy-efficient hydraulic systems also contribute to a more sustainable and environmentally friendly industrial operation.
6. Durability and Longevity:
– Hydraulic cylinders are built to withstand demanding industrial environments and heavy usage. They are constructed with robust materials and undergo stringent quality control measures to ensure durability and longevity. Their ability to withstand harsh conditions and repetitive motion reduces the need for frequent replacements, minimizing downtime and maintenance costs.
7. Reduced Maintenance Requirements:
– Hydraulic cylinders require relatively low maintenance compared to other types of actuators. Properly designed hydraulic systems with efficient filtration and contamination control mechanisms can prevent damage to the cylinders and extend their service life. Reduced maintenance requirements result in lower downtime, decreased labor costs, and improved cost-effectiveness of industrial processes.
8. System Integration and Automation:
– Hydraulic cylinders can be seamlessly integrated into automated industrial processes. By incorporating hydraulic cylinders into automated systems, tasks can be performed with precision and repeatability, reducing human error and optimizing efficiency. Automation also allows for continuous operation, increasing productivity and overall cost-effectiveness.
9. Cost-Effective Replacement:
– In situations where hydraulic cylinders require replacement or repair, the cost-effectiveness of the process is still maintained. Hydraulic cylinders are typically modular in design, allowing for easy replacement of individual components or complete units. This modularity reduces downtime and associated costs, as only the affected components need to be replaced, rather than the entire system.
In summary, hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes through their high power density, precise control capabilities, high load handling capacity, flexibility, energy efficiency, durability, reduced maintenance requirements, system integration, and cost-effective replacement options. Their ability to enhance productivity, efficiency, and operational performance while minimizing maintenance and downtime costs makes hydraulic cylinders a valuable component in various industrial applications.
Customization of Hydraulic Cylinders for Marine and Offshore Applications
Yes, hydraulic cylinders can be customized for use in marine and offshore applications. These environments present unique challenges, such as exposure to corrosive saltwater, high humidity, and extreme operating conditions. Customization allows hydraulic cylinders to meet the specific requirements and withstand the harsh conditions encountered in marine and offshore settings. Let’s delve into the details of how hydraulic cylinders can be customized for marine and offshore applications:
- Corrosion Resistance: Marine and offshore environments expose hydraulic cylinders to corrosive elements, such as saltwater. To mitigate corrosion, hydraulic cylinders can be customized with materials and surface treatments that provide enhanced corrosion resistance. For example, cylinders can be constructed from stainless steel or coated with protective layers like chrome plating or specialized coatings to withstand the corrosive effects of saltwater.
- Sealing and Environmental Protection: Hydraulic cylinders for marine and offshore applications require robust sealing systems to prevent water ingress and protect internal components. Customized sealing solutions, such as high-quality seals, wipers, and gaskets, can be employed to ensure effective sealing and resistance to water, debris, and contaminants. Additionally, hydraulic cylinders can be designed with protective features like bellows or boots to shield vulnerable areas from environmental elements.
- High-Pressure and Shock Resistance: Marine and offshore operations may involve high-pressure hydraulic systems and encounters with dynamic loads or shocks. Customized hydraulic cylinders can be engineered to withstand these demanding conditions. They can be designed with reinforced construction, thicker walls, and specialized components to handle high-pressure applications and absorb shock loads, ensuring reliable performance and durability.
- Temperature and Fluid Compatibility: Marine and offshore applications can expose hydraulic cylinders to extreme temperature variations and specific fluid requirements. Customization allows the selection of materials, seals, and fluids compatible with the anticipated temperature range and the specific fluid being used. Hydraulic cylinders can be tailored to maintain optimal performance and reliability under challenging temperature conditions and with the designated fluid type.
- Mounting and Integration: Customized hydraulic cylinders can be designed to facilitate easy integration and mounting within marine and offshore machinery. Mounting options can be tailored to suit the available space and structural requirements of the equipment. Additionally, customized hydraulic cylinder designs can incorporate features for easy maintenance, accessibility, and connection to the hydraulic system, ensuring convenient installation and serviceability in marine and offshore applications.
In summary, hydraulic cylinders can be customized to meet the unique demands of marine and offshore applications. Customization enables the integration of corrosion-resistant materials, robust sealing systems, high-pressure and shock-resistant designs, temperature and fluid compatibility, as well as optimized mounting and integration features. By tailoring hydraulic cylinders to the specific requirements of marine and offshore environments, reliable performance, extended service life, and efficient operation can be achieved in these challenging operating conditions.
Which industries and machinery commonly use hydraulic cylinders for power transmission?
Hydraulic cylinders are widely used in various industries and machinery for power transmission due to their ability to generate high force, precise control, and reliable operation. They play a crucial role in converting hydraulic energy into mechanical force and motion. Here are the detailed industries and machinery that commonly utilize hydraulic cylinders for power transmission:
1. Construction and Heavy Equipment:
– Hydraulic cylinders are extensively used in the construction industry for tasks involving heavy lifting, pushing, and positioning. They are employed in cranes, excavators, loaders, bulldozers, and other heavy equipment to lift and move heavy loads, operate attachments, and manipulate construction materials. Hydraulic cylinders provide the necessary force and control for tasks such as lifting and lowering buckets, extending and retracting booms, and tilting blades.
2. Material Handling and Logistics:
– In material handling and logistics applications, hydraulic cylinders are vital components for the movement and manipulation of goods. They are used in forklifts, stackers, palletizers, and conveyor systems to lift, lower, and position loads with precision. Hydraulic cylinders enable the efficient transfer of heavy objects, facilitate stacking and sorting operations, and contribute to the smooth operation of material handling equipment.
3. Agriculture and Farming:
– The agricultural industry relies on hydraulic cylinders for various tasks in farming equipment. Tractors, harvesters, sprayers, and loaders utilize hydraulic cylinders to perform functions such as lifting and lowering implements, adjusting the position of attachments, and steering operations. Hydraulic cylinders enable efficient and precise control in tasks like plowing, tilling, harvesting, and baling, enhancing productivity and convenience in agricultural operations.
4. Mining and Extraction:
– Hydraulic cylinders are extensively utilized in the mining and extraction industry for their ability to handle heavy loads and operate in challenging environments. They are employed in mining equipment such as dump trucks, loaders, and excavators for tasks like ore extraction, rock breaking, and material transport. Hydraulic cylinders provide the force required for excavating, loading, and dumping operations, contributing to the efficiency and productivity of mining operations.
5. Manufacturing and Industrial Machinery:
– Hydraulic cylinders are an integral part of various manufacturing and industrial machinery. They are utilized in presses, stamping machines, injection molding machines, and metal forming equipment to apply force for shaping, bending, and pressing operations. Hydraulic cylinders enable precise control over the force and speed required for manufacturing processes, ensuring accurate and consistent results.
6. Automotive and Transportation:
– Hydraulic cylinders are employed in the automotive and transportation industry for a range of applications. They are used in vehicle lifting systems, such as car lifts and hydraulic jacks, for maintenance and repairs. Hydraulic cylinders are also utilized in bus doors, truck tailgates, and cargo handling systems to provide controlled movement and positioning. Additionally, hydraulic suspension systems in trucks, buses, and trailers use hydraulic cylinders for load leveling and stability.
7. Aerospace and Aviation:
– The aerospace and aviation industry relies on hydraulic cylinders for various applications, including aircraft landing gear, wing flaps, and flight control systems. Hydraulic cylinders provide the necessary force and precise control for extending and retracting landing gear, adjusting wing surfaces, and actuating control surfaces. They contribute to the safe and efficient operation of aircraft, ensuring reliable performance during takeoff, landing, and flight maneuvers.
8. Marine and Offshore:
– Hydraulic cylinders are utilized in marine and offshore equipment for a wide range of tasks. They are found in ship and boat steering systems, hatch covers, cranes, winches, and anchor handling equipment. Hydraulic cylinders enable precise control and powerful force transmission in maritime applications, supporting navigation, cargo handling, and offshore operations.
In summary, hydraulic cylinders are commonly used in industries such as construction, material handling, agriculture, mining, manufacturing, automotive, aerospace, marine, and more. They are integral components in machinery and equipment that require reliable power transmission, precise control, and the ability to handle heavy loads. The versatile nature of hydraulic cylinders allows them to be adapted to various applications, contributing to increased efficiency, productivity, and safety in numerous industries.
editor by CX 2024-03-11
China Best Sales Heavy Duty Seamless Steel Tube Curved Hydraulic Cylinder vacuum pump diy
Product Description
Product Description
Metallurgy hydraulic cylinder:
Due to Metallurgy hydraulic cylinder the use in bad environment, The operation is frequent and high load, Work environment is always by high temperature, In the event of failure will affect production.
So we will considering the factors in above when we design of this kind of hydraulic cylinder, To check the each parts of the hydraulic cylinder strength, stability. Etc.
And select the suitable seal form, prevent leakage problems, And set up the buffering mechanism, to ensure the stationarity of hydraulic cylinder when running, To improve the hydraulic cylinder series problem due to design.
Our products have applications in:
- Industrial;
- Furnace;
- Molding;
- Rolling;
- Mills;
- Continuous casting machine;
- Etc.
Product Parameters
| Material | Carbon steel, Alloy steel, Stainless steel |
| Honed tube | 20-2500mm, Heat treatment, honing, rolling |
| Piston rod | 10-2000mm ,tempering, plated nickel, Chromium or ceramic |
| Working Pressure | 5-300Mpa |
| Seals | Parker,Merkel,Hallite |
| Technology | Bosch CHINAMFG and Parker |
| Coating | Sandblasting, primer, middle paint, finish paint |
| Temperature range | -40ºC to +300ºC |
| Work medium | Hydraulic Oil |
| Piston speed | maximum 2m/s |
| Mounting style | Earrings, flange, foot mounting, screw thread. |
Product Application
Company Show
HETLOCK is a professional manufacturer of hydraulic cylinders in China, Founded in 1998, located in the international city of ZheJiang . Our plant is nearly 20000 square meter& We have 135 Employees including 11 experienced engineers and technical staff,More than 1800 type of hydraulic cylinder designed in every year. We can produce various kinds of hydraulic cylinders according to customer requirements.
The inside diameter of hydraulic cylinders can achieve the maximum 2500mm;
The hydraulic cylinders operating pressure can achieve the maximum 300MPa.
FAQ
Q1:Are you a manufacturer or trading company?
A: We are a manufacturer.
Q2: How many years of production experience do you have?
A: We have over 20 years of production experience.
Q3: Can it be customized?
A: Both standard and non-standard products can be customized.
Q4: How to ensure product quality?
A: We strictly follow the quality process for production and 100% inspection of each batch of products.
Q5: What services can you provide?
A: According to customer requirements, we can provide a one-stop solution from design, production, and delivery to meet their needs.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE, ISO9001 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | High Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Customization: |
Available
|
|
|---|
What advancements in hydraulic cylinder technology have improved sealing and reliability?
Advancements in hydraulic cylinder technology have continuously contributed to improving sealing and reliability in hydraulic systems. These advancements aim to address common challenges such as leakage, wear, and failure of seals, ensuring optimal performance and longevity. Here are several key advancements that have significantly improved sealing and reliability in hydraulic cylinders:
1. High-Performance Sealing Materials:
– The development of advanced sealing materials has greatly improved the sealing capabilities of hydraulic cylinders. Traditional sealing materials like rubber have been replaced or enhanced with high-performance materials such as polyurethane, PTFE (polytetrafluoroethylene), and various composite materials. These materials offer superior resistance to wear, temperature, and chemical degradation, resulting in improved sealing performance and extended seal life.
2. Enhanced Seal Designs:
– Advancements in seal designs have focused on improving sealing efficiency and reliability. Innovative seal profiles, such as lip seals, wipers, and scrapers, have been developed to optimize fluid retention and prevent contamination. These designs provide better sealing performance, minimizing the risk of fluid leakage and maintaining system integrity. Additionally, improved seal geometries and manufacturing techniques ensure tighter tolerances, reducing the potential for seal failure due to misalignment or extrusion.
3. Integrated Seal and Bearing Systems:
– Hydraulic cylinders now incorporate integrated seal and bearing systems, where the sealing elements also serve as bearing surfaces. This design approach reduces the number of components and potential failure points, improving overall reliability. By integrating seals and bearings, the risk of seal damage or displacement due to excessive loads or misalignment is minimized, resulting in enhanced sealing performance and increased reliability.
4. Advanced Coatings and Surface Treatments:
– The application of advanced coatings and surface treatments to hydraulic cylinder components has significantly improved sealing and reliability. Coatings such as chrome plating or ceramic coatings enhance surface hardness, wear resistance, and corrosion resistance. These surface treatments provide a smoother and more durable surface for seals to operate against, reducing friction and improving sealing performance. Moreover, specialized coatings can also provide self-lubricating properties, reducing the need for additional lubrication and enhancing reliability.
5. Sealing System Monitoring and Diagnostic Technologies:
– The integration of monitoring and diagnostic technologies in hydraulic systems has revolutionized seal performance and reliability. Sensors and monitoring systems can detect and alert operators to potential seal failures or leaks before they escalate. Real-time monitoring of pressure, temperature, and seal performance parameters allows for proactive maintenance and early intervention, preventing costly downtime and ensuring optimal sealing and reliability.
6. Computational Modeling and Simulation:
– Computational modeling and simulation techniques have played a significant role in advancing hydraulic cylinder sealing and reliability. These tools enable engineers to analyze and optimize seal designs, fluid flow dynamics, and contact stresses. By simulating various operating conditions, potential issues such as seal extrusion, wear, or leakage can be identified and mitigated early in the design phase, resulting in improved sealing performance and enhanced reliability.
7. Systematic Maintenance Practices:
– Advances in hydraulic cylinder technology have also emphasized the importance of systematic maintenance practices to ensure sealing and overall system reliability. Regular inspection, lubrication, and replacement of seals, as well as routine system flushing and filtration, help prevent premature seal failure and optimize sealing performance. Implementing preventive maintenance schedules and adhering to recommended service intervals contribute to extended seal life and enhanced reliability.
In summary, advancements in hydraulic cylinder technology have led to significant improvements in sealing and reliability. High-performance sealing materials, enhanced seal designs, integrated seal and bearing systems, advanced coatings and surface treatments, sealing system monitoring and diagnostics, computational modeling and simulation, and systematic maintenance practices have all played key roles in achieving optimal sealing performance and increased reliability. These advancements have resulted in more efficient and dependable hydraulic systems, minimizing leakage, wear, and failure of seals, and ultimately improving the overall performance and longevity of hydraulic cylinders in diverse applications.
Utilizing Hydraulic Cylinders in Conjunction with Alternative Energy Sources
Hydraulic cylinders can indeed be used in conjunction with alternative energy sources. The versatile nature of hydraulic systems allows them to be integrated with various alternative energy technologies to enhance efficiency, control, and power generation. Let’s explore some examples of how hydraulic cylinders can be utilized alongside alternative energy sources:
- Hydraulic Energy Storage: Hydraulic cylinders can be employed in energy storage systems that utilize alternative energy sources such as renewable sources (e.g., solar or wind) or waste energy recovery. These systems convert excess energy into hydraulic potential energy by pumping fluid into a high-pressure accumulator. When the energy is needed, the pressurized fluid is released, driving the hydraulic cylinder and generating mechanical power.
- Wave and Tidal Energy Conversion: Hydraulic cylinders can be utilized in wave and tidal energy conversion systems. These systems harness the power of ocean waves or tidal currents and convert it into usable energy. Hydraulic cylinders, along with associated pumps and valves, can be used to capture and control the energy from the waves or tides, driving the cylinders and generating mechanical power or producing electricity.
- Hydroelectric Power Generation: Hydraulic cylinders play a crucial role in traditional hydroelectric power generation. However, alternative approaches such as small-scale or micro-hydropower systems can also benefit from hydraulic cylinders. These systems utilize natural or man-made water flows to drive turbines connected to hydraulic cylinders, which then convert the hydraulic energy into mechanical power or electricity.
- Hydraulic Actuation in Wind Turbines: Hydraulic cylinders can be employed in wind turbines to enhance performance and control. For example, hydraulic pitch control systems use hydraulic cylinders to adjust the pitch angle of wind turbine blades, optimizing their aerodynamic performance based on wind conditions. This allows for efficient power generation and protection against excessive wind loads.
- Geothermal Energy Extraction: Geothermal energy extraction involves utilizing the natural heat from the Earth’s interior to generate power. Hydraulic cylinders can be utilized in geothermal systems to control and regulate fluid flow, allowing for efficient extraction and utilization of geothermal energy. They can also be used in geothermal heat pumps for heating and cooling applications.
In summary, hydraulic cylinders can be effectively utilized in conjunction with alternative energy sources to enhance energy storage, power generation, and control. Whether it’s through hydraulic energy storage systems, wave and tidal energy conversion, hydroelectric power generation, hydraulic actuation in wind turbines, or geothermal energy extraction, hydraulic cylinders offer versatile and efficient solutions for harnessing and utilizing alternative energy sources.
What are the common signs of wear or leakage that indicate hydraulic cylinder issues?
Hydraulic cylinders are critical components in hydraulic systems, and wear or leakage can lead to performance issues and potential system failures. It is important to be aware of the common signs that indicate hydraulic cylinder problems. Here’s a detailed explanation of the common signs of wear or leakage that indicate hydraulic cylinder issues:
1. Fluid Leakage:
– Fluid leakage is one of the most obvious signs of hydraulic cylinder problems. If you notice hydraulic fluid leaking from the cylinder, it indicates a seal failure or damage to the cylinder. Leaking fluid may be visible around the rod, piston, or cylinder body. It is important to address fluid leakage promptly as it can lead to a loss of system efficiency, contamination of the surrounding environment, and potential damage to other system components.
2. Reduced Performance:
– Wear or internal damage to the hydraulic cylinder can result in reduced performance. You may notice a decrease in the cylinder’s force output, slower operation, or difficulty in extending or retracting the cylinder. Reduced performance can be indicative of worn seals, damaged piston or rod, internal leakage, or contamination within the cylinder. Any noticeable decrease in the cylinder’s performance should be inspected and addressed to prevent further damage or system inefficiencies.
3. Abnormal Noise or Vibrations:
– Unusual noise or vibrations during the operation of a hydraulic cylinder can indicate internal wear or damage. Excessive noise, knocking sounds, or vibrations that are not typical for the system may suggest problems such as worn bearings, misalignment, or loose internal components. These signs should be investigated to identify the source of the issue and take appropriate corrective measures.
4. Excessive Heat:
– Overheating of the hydraulic cylinder is another sign of potential issues. If the cylinder feels excessively hot to the touch during normal operation, it may indicate problems such as internal leakage, fluid contamination, or inadequate lubrication. Excessive heat can lead to accelerated wear, reduced efficiency, and overall system malfunctions. Monitoring the temperature of the hydraulic cylinder is important to detect and address potential problems.
5. External Damage:
– Physical damage to the hydraulic cylinder, such as dents, scratches, or bent rods, can contribute to wear and leakage issues. External damage can compromise the integrity of the cylinder, leading to fluid leakage, misalignment, or inefficient operation. Regular inspection of the cylinder’s external condition is essential to identify any visible signs of damage and take appropriate actions.
6. Seal Failure:
– Hydraulic cylinder seals are critical components that prevent fluid leakage and maintain system integrity. Signs of seal failure include fluid leakage, reduced performance, and increased friction during cylinder operation. Damaged or worn seals should be replaced promptly to prevent further deterioration of the cylinder’s performance and potential damage to other system components.
7. Contamination:
– Contamination within the hydraulic cylinder can cause wear, damage to seals, and overall system inefficiencies. Signs of contamination include the presence of foreign particles, debris, or sludge in the hydraulic fluid or visible damage to seals and other internal components. Regular fluid analysis and maintenance practices should be implemented to prevent contamination and address any signs of contamination promptly.
8. Irregular Seal Wear:
– Hydraulic cylinder seals can wear over time due to friction, pressure, and operating conditions. Irregular seal wear patterns, such as uneven wear or excessive wear in specific areas, may indicate misalignment or improper installation. Monitoring the condition of the seals during regular maintenance can help identify potential issues and prevent premature seal failure.
It is important to address these common signs of wear or leakage promptly to prevent further damage, ensure the optimal performance of hydraulic cylinders, and maintain the overall efficiency and reliability of the hydraulic system. Regular inspection, maintenance, and timely repairs or replacements of damaged components are key to mitigating hydraulic cylinder issues and maximizing system longevity.
editor by CX 2024-03-10
China high quality Large Bore Honed Tube Stainless Steel Hydraulic Cylinder vacuum pump design
Product Description
Product Description
Renewable energy hydraulic cylinder:
HETLOCK comply with development and demand of the times. We are further study in the field of renewable energy. Has been successfully to entered many customer in the field of wind power.
And reference to bridge jack-up experience of rise and fall. Creatively to installed the hydraulic valve into the hydraulic cylinder directly. Improve the stability when hydraulic cylinder ruining. And to avoid the hydraulic cylinder suddenly fall off due to tube crack.
Our products have applications in:
- Wind energy;
- Nuclear energy;
- Solar Thermal energy;
- Marine energy
- Etc.
Product Parameters
| Material | Carbon steel, Alloy steel, Stainless steel |
| Honed tube | 20-2500mm, Heat treatment, honing, rolling |
| Piston rod | 10-2000mm ,tempering, plated nickel, Chromium or ceramic |
| Working Pressure | 5-300Mpa |
| Seals | Parker,Merkel,Hallite |
| Technology | Bosch CHINAMFG and Parker |
| Coating | Sandblasting, primer, middle paint, finish paint |
| Temperature range | -40ºC to +300ºC |
| Work medium | Hydraulic Oil |
| Piston speed | maximum 2m/s |
| Mounting style | Earrings, flange, foot mounting, screw thread. |
Product Application
Company Show
HETLOCK is a professional manufacturer of hydraulic cylinders in China, Founded in 1998, located in the international city of ZheJiang . Our plant is nearly 20000 square meter& We have 135 Employees including 11 experienced engineers and technical staff,More than 1800 type of hydraulic cylinder designed in every year. We can produce various kinds of hydraulic cylinders according to customer requirements.
The inside diameter of hydraulic cylinders can achieve the maximum 2500mm;
The hydraulic cylinders operating pressure can achieve the maximum 300MPa.
FAQ
Q1:Are you a manufacturer or trading company?
A: We are a manufacturer.
Q2: How many years of production experience do you have?
A: We have over 20 years of production experience.
Q3: Can it be customized?
A: Both standard and non-standard products can be customized.
Q4: How to ensure product quality?
A: We strictly follow the quality process for production and 100% inspection of each batch of products.
Q5: What services can you provide?
A: According to customer requirements, we can provide a one-stop solution from design, production, and delivery to meet their needs.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE, ISO9001 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Customization: |
Available
|
|
|---|
What advancements in hydraulic cylinder technology have improved sealing and reliability?
Advancements in hydraulic cylinder technology have continuously contributed to improving sealing and reliability in hydraulic systems. These advancements aim to address common challenges such as leakage, wear, and failure of seals, ensuring optimal performance and longevity. Here are several key advancements that have significantly improved sealing and reliability in hydraulic cylinders:
1. High-Performance Sealing Materials:
– The development of advanced sealing materials has greatly improved the sealing capabilities of hydraulic cylinders. Traditional sealing materials like rubber have been replaced or enhanced with high-performance materials such as polyurethane, PTFE (polytetrafluoroethylene), and various composite materials. These materials offer superior resistance to wear, temperature, and chemical degradation, resulting in improved sealing performance and extended seal life.
2. Enhanced Seal Designs:
– Advancements in seal designs have focused on improving sealing efficiency and reliability. Innovative seal profiles, such as lip seals, wipers, and scrapers, have been developed to optimize fluid retention and prevent contamination. These designs provide better sealing performance, minimizing the risk of fluid leakage and maintaining system integrity. Additionally, improved seal geometries and manufacturing techniques ensure tighter tolerances, reducing the potential for seal failure due to misalignment or extrusion.
3. Integrated Seal and Bearing Systems:
– Hydraulic cylinders now incorporate integrated seal and bearing systems, where the sealing elements also serve as bearing surfaces. This design approach reduces the number of components and potential failure points, improving overall reliability. By integrating seals and bearings, the risk of seal damage or displacement due to excessive loads or misalignment is minimized, resulting in enhanced sealing performance and increased reliability.
4. Advanced Coatings and Surface Treatments:
– The application of advanced coatings and surface treatments to hydraulic cylinder components has significantly improved sealing and reliability. Coatings such as chrome plating or ceramic coatings enhance surface hardness, wear resistance, and corrosion resistance. These surface treatments provide a smoother and more durable surface for seals to operate against, reducing friction and improving sealing performance. Moreover, specialized coatings can also provide self-lubricating properties, reducing the need for additional lubrication and enhancing reliability.
5. Sealing System Monitoring and Diagnostic Technologies:
– The integration of monitoring and diagnostic technologies in hydraulic systems has revolutionized seal performance and reliability. Sensors and monitoring systems can detect and alert operators to potential seal failures or leaks before they escalate. Real-time monitoring of pressure, temperature, and seal performance parameters allows for proactive maintenance and early intervention, preventing costly downtime and ensuring optimal sealing and reliability.
6. Computational Modeling and Simulation:
– Computational modeling and simulation techniques have played a significant role in advancing hydraulic cylinder sealing and reliability. These tools enable engineers to analyze and optimize seal designs, fluid flow dynamics, and contact stresses. By simulating various operating conditions, potential issues such as seal extrusion, wear, or leakage can be identified and mitigated early in the design phase, resulting in improved sealing performance and enhanced reliability.
7. Systematic Maintenance Practices:
– Advances in hydraulic cylinder technology have also emphasized the importance of systematic maintenance practices to ensure sealing and overall system reliability. Regular inspection, lubrication, and replacement of seals, as well as routine system flushing and filtration, help prevent premature seal failure and optimize sealing performance. Implementing preventive maintenance schedules and adhering to recommended service intervals contribute to extended seal life and enhanced reliability.
In summary, advancements in hydraulic cylinder technology have led to significant improvements in sealing and reliability. High-performance sealing materials, enhanced seal designs, integrated seal and bearing systems, advanced coatings and surface treatments, sealing system monitoring and diagnostics, computational modeling and simulation, and systematic maintenance practices have all played key roles in achieving optimal sealing performance and increased reliability. These advancements have resulted in more efficient and dependable hydraulic systems, minimizing leakage, wear, and failure of seals, and ultimately improving the overall performance and longevity of hydraulic cylinders in diverse applications.
Handling Challenges of Different Fluid Viscosities in Hydraulic Cylinders
Hydraulic cylinders are designed to handle the challenges associated with different fluid viscosities. The viscosity of hydraulic fluid can vary based on temperature, type of fluid used, and other factors. Hydraulic systems need to accommodate these variations to ensure optimal performance and efficiency. Let’s explore how hydraulic cylinders handle the challenges of different fluid viscosities:
- Fluid Selection: Hydraulic cylinders are designed to work with a range of hydraulic fluids, each with its specific viscosity characteristics. The selection of an appropriate fluid with the desired viscosity is crucial to ensure optimal performance. Manufacturers provide guidelines regarding the recommended viscosity range for specific hydraulic systems and cylinders. By choosing the right fluid, hydraulic cylinders can effectively handle the challenges posed by different fluid viscosities.
- Viscosity Compensation: Hydraulic systems often incorporate features to compensate for variations in fluid viscosity. For example, some hydraulic systems utilize pressure compensating valves that adjust the flow rate based on the viscosity of the fluid. This compensation ensures consistent performance across different operating conditions and fluid viscosities. Hydraulic cylinders work in conjunction with these compensation mechanisms to maintain precision and control, regardless of the fluid viscosity.
- Temperature Control: Fluid viscosity is highly dependent on temperature. Hydraulic cylinders employ various temperature control mechanisms to address the challenges posed by temperature-induced viscosity changes. Heat exchangers, coolers, and thermostatic valves are commonly used to regulate the temperature of the hydraulic fluid within the system. By controlling the fluid temperature, hydraulic cylinders can maintain the desired viscosity range, ensuring reliable and efficient operation.
- Efficient Filtration: Contaminants in hydraulic fluid can affect its viscosity and overall performance. Hydraulic systems incorporate efficient filtration systems to remove particles and impurities from the fluid. Clean fluid with the appropriate viscosity ensures optimal functioning of hydraulic cylinders. Regular maintenance and filter replacements are essential to uphold the desired fluid viscosity and prevent issues related to fluid contamination.
- Proper Lubrication: Different fluid viscosities can impact the lubrication properties within hydraulic cylinders. Lubrication is essential for minimizing friction and wear between moving parts. Hydraulic systems employ lubricants specifically formulated for the anticipated fluid viscosity range. Adequate lubrication ensures smooth operation and extends the lifespan of hydraulic cylinders, even in the presence of varying fluid viscosities.
In summary, hydraulic cylinders employ various strategies to handle the challenges associated with different fluid viscosities. By selecting appropriate fluids, incorporating viscosity compensation mechanisms, controlling temperature, implementing efficient filtration, and ensuring proper lubrication, hydraulic cylinders can accommodate variations in fluid viscosity. These measures enable hydraulic systems to deliver consistent performance, precise control, and efficient operation across different fluid viscosity ranges.
Which industries and machinery commonly use hydraulic cylinders for power transmission?
Hydraulic cylinders are widely used in various industries and machinery for power transmission due to their ability to generate high force, precise control, and reliable operation. They play a crucial role in converting hydraulic energy into mechanical force and motion. Here are the detailed industries and machinery that commonly utilize hydraulic cylinders for power transmission:
1. Construction and Heavy Equipment:
– Hydraulic cylinders are extensively used in the construction industry for tasks involving heavy lifting, pushing, and positioning. They are employed in cranes, excavators, loaders, bulldozers, and other heavy equipment to lift and move heavy loads, operate attachments, and manipulate construction materials. Hydraulic cylinders provide the necessary force and control for tasks such as lifting and lowering buckets, extending and retracting booms, and tilting blades.
2. Material Handling and Logistics:
– In material handling and logistics applications, hydraulic cylinders are vital components for the movement and manipulation of goods. They are used in forklifts, stackers, palletizers, and conveyor systems to lift, lower, and position loads with precision. Hydraulic cylinders enable the efficient transfer of heavy objects, facilitate stacking and sorting operations, and contribute to the smooth operation of material handling equipment.
3. Agriculture and Farming:
– The agricultural industry relies on hydraulic cylinders for various tasks in farming equipment. Tractors, harvesters, sprayers, and loaders utilize hydraulic cylinders to perform functions such as lifting and lowering implements, adjusting the position of attachments, and steering operations. Hydraulic cylinders enable efficient and precise control in tasks like plowing, tilling, harvesting, and baling, enhancing productivity and convenience in agricultural operations.
4. Mining and Extraction:
– Hydraulic cylinders are extensively utilized in the mining and extraction industry for their ability to handle heavy loads and operate in challenging environments. They are employed in mining equipment such as dump trucks, loaders, and excavators for tasks like ore extraction, rock breaking, and material transport. Hydraulic cylinders provide the force required for excavating, loading, and dumping operations, contributing to the efficiency and productivity of mining operations.
5. Manufacturing and Industrial Machinery:
– Hydraulic cylinders are an integral part of various manufacturing and industrial machinery. They are utilized in presses, stamping machines, injection molding machines, and metal forming equipment to apply force for shaping, bending, and pressing operations. Hydraulic cylinders enable precise control over the force and speed required for manufacturing processes, ensuring accurate and consistent results.
6. Automotive and Transportation:
– Hydraulic cylinders are employed in the automotive and transportation industry for a range of applications. They are used in vehicle lifting systems, such as car lifts and hydraulic jacks, for maintenance and repairs. Hydraulic cylinders are also utilized in bus doors, truck tailgates, and cargo handling systems to provide controlled movement and positioning. Additionally, hydraulic suspension systems in trucks, buses, and trailers use hydraulic cylinders for load leveling and stability.
7. Aerospace and Aviation:
– The aerospace and aviation industry relies on hydraulic cylinders for various applications, including aircraft landing gear, wing flaps, and flight control systems. Hydraulic cylinders provide the necessary force and precise control for extending and retracting landing gear, adjusting wing surfaces, and actuating control surfaces. They contribute to the safe and efficient operation of aircraft, ensuring reliable performance during takeoff, landing, and flight maneuvers.
8. Marine and Offshore:
– Hydraulic cylinders are utilized in marine and offshore equipment for a wide range of tasks. They are found in ship and boat steering systems, hatch covers, cranes, winches, and anchor handling equipment. Hydraulic cylinders enable precise control and powerful force transmission in maritime applications, supporting navigation, cargo handling, and offshore operations.
In summary, hydraulic cylinders are commonly used in industries such as construction, material handling, agriculture, mining, manufacturing, automotive, aerospace, marine, and more. They are integral components in machinery and equipment that require reliable power transmission, precise control, and the ability to handle heavy loads. The versatile nature of hydraulic cylinders allows them to be adapted to various applications, contributing to increased efficiency, productivity, and safety in numerous industries.
editor by CX 2024-03-07
China high quality 2X14 Hydraulic Cylinder for Sale Welded Tube Cylinder 3000psi Double Acting HD Cylinder vacuum pump and compressor
Product Description
All sizes are avaliable for choosing
About Us
Established in 1988 , HangZhou LD Machinery Co, LTD. (hereinafter referred to “LD”) is a leading manufacturer specializing in the design, research, development, manufacture and marketing in the hydraulic industry. Being one of major suppliers of customized components and cylinders for manufacturers spreaded all over the world, the company is committed to offer high quality products with competitive prices and excellent service worldwide.
Headquartered in HangZhou City, ZHangZhoug Province, the company wholly owns a subsidiary production factory named “HangZhou YUEWEI Hydraulic Technology Co., Ltd”, which covers an area of more than 380,000 square meters , possesses abundant technical strength and sound production management system, superior machining production equipment, strict and effective quality control system, advanced and excellent inspection instruments.
More than 35 years experience in machining industry, with over 10 experienced technical engineers and 150 skilled workers, LD has a senior engineering technical team with special skills and rich experience in product design, casting, forging, and CNC machining, can handle special material, structure, defect and processing, meet the evolving needs, and provide optimal solution and real one-stop service to customers.
Hydraulic Cylinder Producing Process
Step1: Quality Control on Raw Material
We have our own lab in factory, inspect the raw material and do the test. For every batch of material we received, we will ask supplier provide their certificate, and then cut them to do the test again to see if the results match the certification. Also, every batch we received, we will cut them into pieces to check the air bubbles. Once they are all qualified, we will accept it, and all detail information will be recording in our ERP system. We will also pay lot of attention on the salt spray test for chrome rod. Every month, we will cut the material, put them into test machine to see if it reach the requirement. All the result will be recorded at our QC department. If customer need, we can provide it.
Step2: Quality Control on Machining
we start doing components machining from 1988 with 36 years experience now and insist doing 100% inspection. We spend lots of money, invest on auto robots and machines. Now half of the producing line is by robot so that we can ensure our quality be stable good. For every part of the cylinder, we do 3 times inspecting. Firstly, workers will do self inspection. Secondly, we have tour-hour inspection checking the products, 2 times in the morning and 2 times in the afternoon, make sure that every step is good. After the products are all completed, we will do 100% inspection. For thread, for the tolerance, everything, we need double check. Also, we have specific warehouse just for the measuring tools. Every inspector have their own measuring tool and we will check the measuring tools regularly to make sure they are all in good condition, so that the measuring results will be convincing.
Step3: Quality Control on Welding
We are qualified to AWS certification, which is very popular in North American market. First, for the visual test, we will make sure that every components are welded good, look beautiful. And the second, we need to check the penetration. We have more than 15 years experience, we do know what kind of designing angle can make the cylinder welding strong. Once we finish the first article, we will cut it and analyse the welding to see if it is fulfill the groove. And then do the radiographic testing to make sure there is no gap inside. What’s more, we will do the ultrasonic test to check the program for the robot. Now 80% of welding is doing by robot. Once the program confirmed, no 1 can change it unless the welding manager, and they only have 5% right.
Step4: Quality Control on Assembling
For assembling, we have some difference with others. The brand we uses for seals are all those famous brand like Aston, Parker, Hallite. The cylinder we give to our customer has 2 years warranty. For our company, we engrave our part number and manufacturing date for the quality warranty. So no matter for seals or any others, as long as they are parts of cylinder, if it is under 2 years, we will take responsibility for them. And we will do the test for every cylinder like for pressure after we finish assembling.
Step5: Quality Control on Painting
We have our half auto painting line. Right now, we can paint about 1500 cylinders per day, which is about 1 container. Before we do the painting, we will do the wash first and for every cylinder, we will test for hardness, thickness and adhesion to make sure the painting are all good, which will be recorded into OQC report, print out and stick on the box, ship to you with your products.
Step6: Hydraulic Cylinder Packing
For every cylinder, we have the stick to show the detail information like bore size, stroke and working pressure. And we will use individual plastic bag packing. If customer need, we can also use individual carton box packing. We will fasten 1 floor after 1 floor with plat, so customer can only cut what they need and other layer will still be fasten. Moreover, there will be plywood pallet or plywood box for customer choosing. We will also send the loading picture to customer after we ship them to make sure everything is well loaded in China.
Packing Reference
Order Process
Enterprise Features
FAQ
Q1. What is LD product’s quality assurance?
100% inspection for each product before shipping with inspection rereport for tracking.
Q2: How long is the warranty on LD products?
The warranty is 2 years for general products since the date of shipment.
Q3: How LD deal with the quality problem during warranty period?
1. LD will take the corresponding cost caused by customer local reparing.
2. LD will provide the product by free if the repair cost is higher than the product value, but the freight involved shall be borne by customer side.
Q4: How to ensure the order can be shipped on time?
LD will send the “production schedule” every week after receiving customers’ orders. If any delays, LD will inform customers 3 weeks in advance, so as to facilitate the customer to arrange the schedule.
Q5: Does LD offer delivery service?
Yes. LD has deep cooperation with logistics companies all over the world to provide customers with quick and convenient “Door-to-Door services”,including sea, air and express.
Q6: How LD control the product quality?
1. Raw materials: We will test the material of each batch of raw materials we receive, and the piston rod will be tested with salt spray. This is to ensure that the material of our products meets the requirements at the beginning.
2. Processing: We have the leading machining equipment, and obtained ISO9001 certification.
3. Welding: Our factory is equipped with welding robots, and has obtained the AWS certification.
4. Assembly pressure test: 100% testing with OQC report for cHangZhou. The seals we use are: Hallite, Aston and Gapi
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | ISO9001 |
|---|---|
| Pressure: | Low Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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|---|
Can hydraulic cylinders be integrated with advanced control systems and automation?
Yes, hydraulic cylinders can be integrated with advanced control systems and automation technologies to enhance their functionality, precision, and overall performance. The integration of hydraulic cylinders with advanced control systems allows for more sophisticated and precise control over their operation, enabling automation and intelligent control. Here’s a detailed explanation of how hydraulic cylinders can be integrated with advanced control systems and automation:
1. Electronic Control:
– Hydraulic cylinders can be equipped with electronic sensors and transducers to provide real-time feedback on their position, force, pressure, or velocity. These sensors can be integrated with advanced control systems, such as programmable logic controllers (PLCs) or distributed control systems (DCS), to monitor and control the operation of hydraulic cylinders. By integrating electronic control, the position, speed, and force of hydraulic cylinders can be precisely monitored and adjusted, allowing for more accurate and automated control.
2. Closed-Loop Control:
– Closed-loop control systems use feedback from sensors to continuously monitor and adjust the operation of hydraulic cylinders. By integrating hydraulic cylinders with closed-loop control systems, precise control over position, velocity, and force can be achieved. Closed-loop control enables the system to automatically compensate for variations, external disturbances, or changes in operating conditions, ensuring accurate and consistent performance. This integration is particularly beneficial in applications that require precise positioning, synchronization, or force control.
3. Proportional and Servo Control:
– Hydraulic cylinders can be integrated with proportional and servo control systems to achieve finer control over their operation. Proportional control systems use proportional valves to regulate the flow and pressure of hydraulic fluid, allowing for precise adjustment of cylinder speed and force. Servo control systems, on the other hand, combine feedback sensors, high-performance valves, and advanced control algorithms to achieve extremely precise control over hydraulic cylinders. Proportional and servo control integration enhances the responsiveness, accuracy, and dynamic performance of hydraulic cylinders.
4. Human-Machine Interface (HMI):
– Hydraulic cylinders integrated with advanced control systems can be operated and monitored through human-machine interface (HMI) devices. HMIs provide a graphical user interface that allows operators to interact with the control system, monitor cylinder performance, and adjust parameters. HMIs enable operators to set desired positions, forces, or velocities, and visualize the real-time feedback from sensors. This integration simplifies the operation and monitoring of hydraulic cylinders, making them more user-friendly and facilitating seamless integration into automated systems.
5. Communication and Networking:
– Hydraulic cylinders can be integrated into communication and networking systems, enabling them to be part of a larger automated system. Integration with industrial communication protocols, such as Ethernet/IP, Profibus, or Modbus, allows for seamless information exchange between the hydraulic cylinders and other system components. This integration enables centralized control, data logging, remote monitoring, and coordination with other automated processes. Communication and networking integration enhance the overall efficiency, coordination, and integration of hydraulic cylinders within complex automation systems.
6. Automation and Sequential Control:
– By integrating hydraulic cylinders with advanced control systems, they can be seamlessly incorporated into automated processes and sequential control operations. The control system can execute predefined sequences or programmed logic to control the operation of hydraulic cylinders based on specific conditions, inputs, or timing. This integration enables the automation of complex tasks, such as material handling, assembly operations, or repetitive motions. Hydraulic cylinders can be synchronized with other actuators, sensors, or devices, allowing for coordinated and automated operation in various industrial applications.
7. Predictive Maintenance and Condition Monitoring:
– Advanced control systems can also enable predictive maintenance and condition monitoring for hydraulic cylinders. By integrating sensors and monitoring capabilities, the control system can continuously monitor the performance, health, and condition of hydraulic cylinders. This integration allows for the detection of abnormalities, wear, or potential failures in real-time. Predictive maintenance strategies can be implemented based on the collected data, optimizing maintenance schedules, reducing downtime, and enhancing the overall reliability of hydraulic systems.
In summary, hydraulic cylinders can be integrated with advanced control systems and automation technologies to enhance their functionality, precision, and performance. The integration allows for electronic control, closed-loop control, proportional and servo control, human-machine interface (HMI) interaction, communication and networking, automation and sequential control, as well as predictive maintenance and condition monitoring. These integrations enable more precise control, automation, improved efficiency, and optimized performance of hydraulic cylinders in various industrial applications.
Handling Challenges of Different Fluid Viscosities in Hydraulic Cylinders
Hydraulic cylinders are designed to handle the challenges associated with different fluid viscosities. The viscosity of hydraulic fluid can vary based on temperature, type of fluid used, and other factors. Hydraulic systems need to accommodate these variations to ensure optimal performance and efficiency. Let’s explore how hydraulic cylinders handle the challenges of different fluid viscosities:
- Fluid Selection: Hydraulic cylinders are designed to work with a range of hydraulic fluids, each with its specific viscosity characteristics. The selection of an appropriate fluid with the desired viscosity is crucial to ensure optimal performance. Manufacturers provide guidelines regarding the recommended viscosity range for specific hydraulic systems and cylinders. By choosing the right fluid, hydraulic cylinders can effectively handle the challenges posed by different fluid viscosities.
- Viscosity Compensation: Hydraulic systems often incorporate features to compensate for variations in fluid viscosity. For example, some hydraulic systems utilize pressure compensating valves that adjust the flow rate based on the viscosity of the fluid. This compensation ensures consistent performance across different operating conditions and fluid viscosities. Hydraulic cylinders work in conjunction with these compensation mechanisms to maintain precision and control, regardless of the fluid viscosity.
- Temperature Control: Fluid viscosity is highly dependent on temperature. Hydraulic cylinders employ various temperature control mechanisms to address the challenges posed by temperature-induced viscosity changes. Heat exchangers, coolers, and thermostatic valves are commonly used to regulate the temperature of the hydraulic fluid within the system. By controlling the fluid temperature, hydraulic cylinders can maintain the desired viscosity range, ensuring reliable and efficient operation.
- Efficient Filtration: Contaminants in hydraulic fluid can affect its viscosity and overall performance. Hydraulic systems incorporate efficient filtration systems to remove particles and impurities from the fluid. Clean fluid with the appropriate viscosity ensures optimal functioning of hydraulic cylinders. Regular maintenance and filter replacements are essential to uphold the desired fluid viscosity and prevent issues related to fluid contamination.
- Proper Lubrication: Different fluid viscosities can impact the lubrication properties within hydraulic cylinders. Lubrication is essential for minimizing friction and wear between moving parts. Hydraulic systems employ lubricants specifically formulated for the anticipated fluid viscosity range. Adequate lubrication ensures smooth operation and extends the lifespan of hydraulic cylinders, even in the presence of varying fluid viscosities.
In summary, hydraulic cylinders employ various strategies to handle the challenges associated with different fluid viscosities. By selecting appropriate fluids, incorporating viscosity compensation mechanisms, controlling temperature, implementing efficient filtration, and ensuring proper lubrication, hydraulic cylinders can accommodate variations in fluid viscosity. These measures enable hydraulic systems to deliver consistent performance, precise control, and efficient operation across different fluid viscosity ranges.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
editor by CX 2024-01-15
China supplier Hot Sale Double Acting Welded Tube Garbage Truck Use Hydraulic Cylinder vacuum pump design
Product Description
Product Description
ROD: Steel 1045, rod with 28-32 HRC hardness, 0.001″ chrome thickness ASTM B117-18 salt spray testing up to 96 hours.
TUBE: Precision honed steel for extended seal life.
GLAND: Ductile Iron ASTM A536 65-45-12.
PISTON: Ductile Iron ASTM A536 65-45-12, for increased durability.
BASE END/ROD CELVIS: Casting-steel welding with tube,pins and clips included.
PORTS: Standard SAE(NPT Available CHINAMFG request).
PIN: Steel, zinc plated.
SEALS: Top quality, North American Seals.
CONSTRUCTIN: Heavy Duty welded construction
PAINT: High quality paint for corrosion resistance up to 360 hours. (Standard color: Black).
Detailed Photos
Cylinder Advantages:
1. High Durability: The hydraulic cylinder is designed to withstand high pressure and heavy loads, ensuring long-lasting performance in even the most demanding applications.
2. Customizable Options: Our hydraulic cylinders can be customized to fit your specific needs and requirements, including bore sizes, stroke lengths, and mounting options.
3. Efficient Operation: The hydraulic cylinder provides efficient power transfer, allowing for smooth and precise movement of heavy equipment and machinery.
4. Low Maintenance: The hydraulic cylinder is designed for easy maintenance and repair, with minimal downtime required for servicing.
5. Wide Range of Applications: Our hydraulic cylinders can be used in a variety of industries, including construction, agriculture, mining, and transportation.
6. Quality Assurance: Our hydraulic cylinders are manufactured to strict quality standards, ensuring reliable and consistent performance.
7. Competitive Pricing: We offer competitive pricing on our hydraulic cylinders, making them a cost-effective solution for your equipment needs.
In summary, our hydraulic cylinders provide high durability, customizable options, efficient operation, low maintenance, a wide range of applications, quality assurance, and competitive pricing, making them an excellent choice for your equipment needs.
About US
HangZhou LD Cylinder Co., Ltd. was founded in 1988, LD covers an area of 380,000sq.ft with more than 150 workers.Through the construction of modern factories, enterprises have realized the transformation from traditional manufacturing to a new model of intelligent manufacturing.
LD application of highly intelligent system software, advanced process flow, automated production lines, innovative technology research and development design, It makes LD developed into a high-tech professional production of hydraulic cylinder Company.
FAQ
Q1. What is LD product’s quality assurance?
A1:100% inspection for each product before shipping with inspection rereport for tracking.
Q2: How long is the warranty on LD products?
A2: The warranty is 2 years for general products since the date of shipment.
Q3: How LD deal with the quality problem during warranty period?
A3: 1. LD will take the corresponding cost caused by customer local reparing.
2. LD will provide the product by free if the repair cost is higher than the product value, but the freight involved shall be borne by the customer side.
Q4: How to ensure the order can be shipped on time?
A4: LD will send the “production schedule” every week after receiving customers’ orders. If any delays, LD will inform customers 3 weeks in advance, so as to facilitate the customer to arrange the schedule.
Q5: Does LD offer delivery service?
A5: Yes. LD has deep cooperation with logistics companies all over the world to provide customers with quick and convenient “Door-to- Door services”,including sea, air and express.
Q6: How LD control the product quality?
A6:1. Raw materials: We will test the material of each batch of raw materials we receive, and the piston rod will be tested with salt spray. This is to ensure that the material of our products meets the requirements at the beginning.
2. Processing: We have the leading machining equipment, and obtained ISO9001 certification.
3. Welding: Our factory is equipped with welding robots, and has obtained the AWS certification.
4. Assembly pressure test: 100% testing with OQC report for cHangZhou. The seals we use are: Hallite, Aston and Gapi.
| Certification: | ISO9001 |
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| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 299/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can double-acting hydraulic cylinders be repaired or maintained when needed?
Yes, double-acting hydraulic cylinders can be repaired and maintained when needed. Here’s a detailed explanation:
1. Inspection and Diagnosis: When a double-acting hydraulic cylinder requires repair or maintenance, the first step is to conduct a thorough inspection and diagnosis. This involves examining the cylinder for any visible damage, leaks, or signs of wear. Additionally, the hydraulic system and associated components should be checked for proper operation and potential issues. Through inspection and diagnosis, the specific problem or maintenance requirement can be identified.
2. Seal Replacement: One of the most common maintenance tasks for double-acting hydraulic cylinders is seal replacement. Seals, such as piston seals and rod seals, are critical components that prevent fluid leakage and maintain system integrity. Over time, seals can wear out or become damaged, leading to leaks and reduced performance. By replacing worn or damaged seals, the cylinder’s functionality can be restored.
3. Component Repair or Replacement: Depending on the nature and extent of the issue, specific components of the double-acting hydraulic cylinder may need repair or replacement. This can include repairing or replacing damaged pistons, rods, glands, or other internal parts. In cases where the damage is extensive or the component is beyond repair, a complete replacement may be necessary.
4. Fluid and Filter Maintenance: Proper fluid and filter maintenance is essential for the optimal performance and longevity of hydraulic cylinders. Regular fluid checks, fluid level adjustments, and fluid replacements are part of routine maintenance. Similarly, filters should be inspected and replaced as needed to prevent contamination and ensure the cleanliness of the hydraulic fluid.
5. Lubrication: Lubrication is vital for the smooth operation of double-acting hydraulic cylinders. Lubrication points, such as pivot points and sliding surfaces, should be regularly lubricated with the appropriate lubricant. This helps reduce friction, wear, and potential damage to the cylinder components.
6. Testing and Calibration: After repairs or maintenance activities, it is important to perform testing and calibration to ensure that the double-acting hydraulic cylinder is functioning correctly. This may involve checking for proper operation, verifying the cylinder’s force output, and conducting leakage tests. Testing and calibration help validate the effectiveness of the repair or maintenance work.
7. Preventive Maintenance: Implementing a preventive maintenance program is highly recommended to proactively address potential issues and extend the lifespan of double-acting hydraulic cylinders. This includes regular inspections, scheduled maintenance tasks, and adherence to manufacturer-recommended service intervals. Preventive maintenance helps identify and address problems before they cause significant damage or system failures.
8. Professional Assistance: In complex repair or maintenance situations, or when specialized knowledge is required, seeking professional assistance is advisable. Hydraulic system experts or certified technicians can provide the necessary expertise and ensure that repairs and maintenance are conducted safely and effectively.
By performing regular maintenance and addressing repairs promptly, double-acting hydraulic cylinders can be kept in optimal condition, ensuring their reliable operation and longevity.
How does a double-acting hydraulic cylinder handle variations in hydraulic hose technology?
A double-acting hydraulic cylinder can accommodate variations in hydraulic hose technology. Here’s a detailed explanation:
1. Connection Flexibility: Double-acting hydraulic cylinders feature versatile connection options, allowing them to adapt to different hydraulic hose technologies. The cylinder typically has threaded ports or flanges designed to accept various types of hydraulic fittings. This flexibility enables the connection of different types of hydraulic hoses, including those with variations in size, material, and connection method.
2. Pressure and Flow Compatibility: Hydraulic hose technology has evolved to provide compatibility with a wide range of pressure and flow requirements. Double-acting hydraulic cylinders can handle these variations by being designed and manufactured to withstand different pressure ratings. The cylinder is selected or customized based on the system’s maximum operating pressure, ensuring its capability to handle the specific hydraulic hose technology being used. Similarly, the cylinder’s internal design and dimensions are optimized to accommodate the required flow rate, ensuring efficient operation.
3. Sealing Mechanisms: Double-acting hydraulic cylinders incorporate sealing mechanisms to ensure the integrity of the hydraulic system, regardless of the specific hose technology being employed. The cylinder is equipped with seals, such as O-rings or lip seals, that create a reliable barrier against fluid leakage. These seals are designed to accommodate variations in hose technology, providing a secure and leak-free connection between the hydraulic cylinder and the hydraulic hoses.
4. Compatibility with Hose Materials: Hydraulic hoses are available in different materials, including rubber, thermoplastic, and metal. Double-acting hydraulic cylinders are designed to be compatible with a wide range of hose materials. The cylinder’s construction and internal components are selected and engineered to withstand the characteristics of different hose materials, such as their flexibility, temperature resistance, and chemical compatibility. This ensures that the hydraulic cylinder can operate seamlessly with various hose technologies, providing reliable and efficient force generation.
5. Customization and Adaptability: Double-acting hydraulic cylinders can be customized and adapted to specific hydraulic hose technologies. They can be designed with different port sizes, thread types, or flange configurations to match the specific requirements of the hydraulic hoses being used. This adaptability allows for easy integration and ensures a secure and efficient hydraulic connection between the cylinder and the hoses, regardless of any variations in hose technology.
Overall, the connection flexibility, pressure and flow compatibility, sealing mechanisms, compatibility with hose materials, as well as customization and adaptability of double-acting hydraulic cylinders enable them to handle variations in hydraulic hose technology. This ensures the reliable and efficient operation of hydraulic systems, regardless of the specific hose technology employed.
How does a double-acting hydraulic cylinder handle variations in hydraulic pressure?
A double-acting hydraulic cylinder is designed to handle variations in hydraulic pressure while maintaining its functionality and performance. Here’s a detailed explanation:
1. Balanced Design: Double-acting hydraulic cylinders are designed with a balanced piston and rod arrangement. This design ensures that the hydraulic pressure acts equally on both sides of the piston, allowing for consistent and balanced force generation. As a result, the cylinder can handle variations in hydraulic pressure without compromising its ability to extend and retract smoothly.
2. Efficient Sealing System: Double-acting cylinders incorporate a sealing system that helps maintain the integrity of the hydraulic fluid and prevents leakage. The piston and rod seals, typically made of materials like rubber or polyurethane, create a tight seal between the piston and the cylinder barrel. This sealing system ensures that hydraulic pressure is effectively contained within the cylinder, reducing the impact of pressure variations on the cylinder’s performance.
3. Pressure Relief Mechanism: In situations where there are significant variations in hydraulic pressure, double-acting hydraulic cylinders may incorporate a pressure relief mechanism. This mechanism allows excess pressure to be released from the cylinder, preventing damage to the seals and other internal components. Pressure relief valves or adjustable relief valves are commonly used to regulate the pressure within the cylinder and protect it from excessive pressure fluctuations.
4. Robust Construction: Double-acting hydraulic cylinders are constructed using high-strength materials such as steel or aluminum. This robust construction enables the cylinder to withstand variations in hydraulic pressure without deformations or failures. The materials used, along with proper engineering and manufacturing techniques, ensure the structural integrity of the cylinder even under challenging pressure conditions.
5. Performance Testing and Quality Control: Manufacturers of double-acting hydraulic cylinders subject their products to rigorous performance testing and quality control measures. These tests evaluate the cylinder’s ability to handle variations in hydraulic pressure, ensuring that it meets the required performance and safety standards. Through these quality control processes, any potential issues related to pressure variations are identified and addressed before the cylinder is deployed.
By employing a balanced design, efficient sealing system, pressure relief mechanisms, robust construction, and thorough quality control, double-acting hydraulic cylinders can effectively handle variations in hydraulic pressure. These features ensure the cylinder’s reliability, longevity, and consistent performance in diverse hydraulic systems and applications.
editor by CX 2023-12-14
China Hot selling Double Acting Cross Tube (2X18) Welded Hydraulic Cylinder vacuum pump diy
Product Description
- Product Information
- Application
- Our Products
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HangZhou GD Machinery CO.,LTD. |
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Product |
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tie rod hydraulic cylinder, welded hydraulic cylinder, telescopic cylinders cylinder, flange type hydraulic cylinder, hydraulic cylinder with valve function, hydraulic power unit, Hydraulic manifold block, pneumatic fitting, |
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Material |
Tube – Cold Drawn Precision seamless Tubing Mounts – Trunnion with angular Swivels |
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Application |
Agriculture, Concrete & Asphalt, Cranes, Fire & Rescue, Forestry & Logging,Mining & Rock Crushing,Oil & Gas, Snow & Ice Control,Waste Management and Material Recycling Industry , Engineering Equipment, Special Vehicle |
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Feature |
1.High quality with a reasonable price 2.ISO9001-2008 3.Customized specification are accepted |
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Payment |
T/T;L/C, Paypal |
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Port |
HangZhou ,China |
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Quotation |
According to the specific request |
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MOQ |
According to the product |
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Packaging |
metal case;plywood case;carton or as requirement |
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Delivery time |
30days upon receipt of 30% deposit; or upon receipt of relevant L/C; |
- Working Process
- Packing and Shipping
- Company Information
HangZhou GD Machinery is specialized to offer high precision all kind of hydraulic valves and hydraulic cylinder.we also have some hydraulic valve from CHINAMFG brand aboard
With a wide range, good quality ,reasonable price,our products are extensively used in the industries of construction machinery,machine tool,plastic machinery,vehicle. mining equipment,metallurgy,shipyard,food machinery,agricultural machinery,and other industries.
Our products are widely recognized and trusted by users and can meet continuously changing economic and social needs.
Welcome new and old customers to contact us for future business. we will offer you good quality and best price.
- Company Show
- Our Service
1. Sample service: samples will be provided according to customer’s instruction.
2. Customized services: a variety of cylinders can be customized according to customer demand.
3. Warranty service: In case of quality problems under 1 year warranty period, free replacement will be made for customer.
- FAQ
Q: Do you accept OEM manufacturing?
A: Yes! We do accept OEM manufacturing. We will quote you the exact price and make the exact cylinder according to your specification and drawing.
Q: Can we design our own package or print our own logo?
A: Yes! Package and logo will be made acording to your requirements.
Q: Could we get small quantity samples?
A: Yes! We understand the quality test is important and we are glad to make the sample for you. The MOQ is 1pcs.
Q: How long is the production time?
A: Generally the production time is 30 days.
Q: What is your payment term?
A: For sample payment, generally 100% T/T payment in advance, west union, paypal.
For order payment, generally is 30% T/T in advance, 70% balance before shipment. If you require the different payment term, let us negotiate it together.
| Certification: | ISO9001, SGS |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Samples: |
US$ 150/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What safety considerations are important when working with double-acting hydraulic cylinders?
Working with double-acting hydraulic cylinders requires careful attention to safety to prevent accidents and ensure the well-being of operators and nearby personnel. Here are some important safety considerations:
1. Proper Training and Familiarity: Operators and maintenance personnel should receive proper training on the safe operation and maintenance of hydraulic systems, including double-acting cylinders. They should be familiar with the cylinder’s functions, controls, and potential hazards. Adequate training helps prevent errors and promotes safe handling practices.
2. System Design and Installation: The hydraulic system, including the double-acting cylinder, should be designed and installed by qualified professionals following appropriate industry standards and guidelines. Proper design ensures the system’s integrity, efficiency, and safety. It is essential to consider factors such as load capacity, pressure ratings, and proper component selection during system design.
3. Pressure Relief and Emergency Stop: Hydraulic systems should incorporate pressure relief valves or devices to prevent excessive pressure buildup. These safety mechanisms protect the cylinder from overloading and potential failure. Additionally, an emergency stop or shutdown system should be in place to quickly halt the hydraulic operation in case of an emergency or hazardous situation.
4. Regular Maintenance and Inspection: Routine maintenance and inspection of double-acting hydraulic cylinders are crucial for identifying and addressing potential issues before they lead to accidents or failures. Regular checks should include inspecting for leaks, damaged seals, loose connections, and signs of wear. Proper lubrication, fluid level checks, and filter replacements should also be part of the maintenance routine.
5. Lockout/Tagout Procedures: When performing maintenance, repair, or adjustment tasks on hydraulic systems, proper lockout/tagout procedures must be followed. Lockout/tagout ensures that all energy sources are isolated and the system is in a safe, de-energized state to prevent unexpected movement or activation of the hydraulic cylinder. Lockout/tagout procedures should be clearly defined and strictly adhered to.
6. Personal Protective Equipment (PPE): Operators and personnel working with double-acting hydraulic cylinders should wear appropriate personal protective equipment (PPE). This may include safety glasses, gloves, protective clothing, and steel-toe boots. PPE helps protect against potential hazards such as hydraulic fluid leaks, flying debris, or accidental contact with moving parts.
7. Risk Assessment and Hazard Mitigation: Prior to working with double-acting hydraulic cylinders, a thorough risk assessment should be conducted to identify potential hazards and implement appropriate hazard mitigation measures. This assessment should consider factors such as pressure, force, pinch points, and potential for hydraulic fluid injection injuries. Safeguards such as guards, warning signs, or interlock systems should be implemented accordingly.
8. Proper Lifting and Support: When lifting or supporting loads using double-acting hydraulic cylinders, it is essential to follow safe lifting practices. This includes ensuring that the load is within the cylinder’s rated capacity, using proper rigging techniques, and providing adequate support to prevent unintentional movement or instability.
9. Communication and Signaling: Clear communication and signaling protocols should be established when working with hydraulic systems. Operators and personnel should use standardized signals and verbal communication to ensure coordination and prevent accidents caused by miscommunication or misunderstanding.
10. Emergency Preparedness: Adequate emergency preparedness measures should be in place, including the availability of first aid kits, fire extinguishers, and emergency evacuation plans. Personnel should be trained on emergency response procedures to handle potential incidents effectively.
By adhering to these safety considerations, operators and personnel can minimize risks associated with working with double-acting hydraulic cylinders and create a safer working environment.
Can double-acting hydraulic cylinders be used in agricultural machinery for various tasks?
Yes, double-acting hydraulic cylinders are commonly used in agricultural machinery for a variety of tasks. Here’s a detailed explanation:
1. Lifting and Lowering Implements: Agricultural machinery often requires the lifting and lowering of implements such as plows, cultivators, and seeders. Double-acting hydraulic cylinders can provide the necessary force to raise and lower these implements smoothly and efficiently. By supplying pressurized hydraulic fluid to one side of the cylinder, the implement is lifted, and by supplying fluid to the other side, it is lowered. The bi-directional force generation of double-acting cylinders allows for precise control over the height and position of the implements, enabling efficient agricultural operations.
2. Tilting and Positioning: Double-acting hydraulic cylinders can also be used for tilting and positioning tasks in agricultural machinery. For example, in a front-end loader or a combine harvester, hydraulic cylinders are employed to tilt the loader bucket or the cutting platform, allowing for easy loading or harvesting on uneven terrain. The cylinders provide the necessary force to adjust the angle and position of the equipment, enhancing productivity and maneuverability.
3. Steering and Braking: Agricultural machinery, such as tractors and self-propelled harvesters, requires effective steering and braking systems for safe and precise operation. Double-acting hydraulic cylinders can be utilized in these systems to control the movement of steering mechanisms or braking mechanisms. By converting hydraulic pressure into mechanical force, the cylinders enable responsive steering and reliable braking, ensuring operator control and safety in various agricultural tasks.
4. Actuating Hydraulic Valves: Agricultural machinery often incorporates hydraulic systems with multiple valves for controlling the flow of fluids to different components. Double-acting hydraulic cylinders can actuate these valves, allowing for precise control over the functions of the machinery. By extending and retracting the cylinder’s piston, operators can open or close specific valves, regulating the flow of hydraulic fluid and directing it to the desired components or functions.
5. Load Handling and Manipulation: Agricultural machinery frequently involves load handling and manipulation tasks, such as baling, lifting and transporting heavy loads, or operating hydraulic arms for loading and unloading materials. Double-acting hydraulic cylinders provide the necessary force for these tasks, enabling efficient load handling and manipulation. The cylinders can be integrated into lifting mechanisms, arms, or other load-bearing structures, allowing for controlled lifting, lowering, and holding of various agricultural loads.
Given their capabilities in lifting and lowering implements, tilting and positioning, steering and braking, actuating hydraulic valves, as well as load handling and manipulation, double-acting hydraulic cylinders are widely used in agricultural machinery for various tasks. Their versatility, power, and precise control make them essential components in modern agricultural equipment.
What is the importance of hydraulic fluid in a double-acting hydraulic cylinder?
Hydraulic fluid plays a crucial role in the operation and performance of a double-acting hydraulic cylinder. Here’s a detailed explanation of its importance:
1. Transmitting Power: Hydraulic fluid is the medium through which power is transmitted in a hydraulic system. In a double-acting hydraulic cylinder, the hydraulic fluid is used to transfer force from the hydraulic pump to the piston, generating the necessary pushing and pulling forces. The fluid’s ability to transmit power efficiently is vital for the cylinder’s operation.
2. Lubrication and Cooling: Hydraulic fluid provides lubrication to the moving components within the cylinder, such as the piston, rod, and seals. This lubrication minimizes friction and wear, ensuring smooth operation and extending the cylinder’s service life. Additionally, the hydraulic fluid absorbs heat generated during operation and carries it away from the cylinder, contributing to cooling and preventing overheating.
3. Sealing and Contamination Control: The hydraulic fluid helps create a seal between the piston and cylinder walls through the use of seals and gaskets. This seal prevents leakage of fluid and maintains the integrity of the hydraulic system. The fluid also plays a vital role in contamination control by carrying away particles and debris that may enter the system, protecting the cylinder’s internal components from damage.
4. Energy Transfer and Efficiency: Hydraulic fluid acts as a medium for energy transfer within the hydraulic system. It stores potential energy when pressurized by the hydraulic pump and releases it when needed to move the piston. The fluid’s incompressible nature ensures efficient energy transfer, allowing for precise control and effective operation of the double-acting hydraulic cylinder.
5. Compatibility and Performance Optimization: The choice of hydraulic fluid is essential to ensure compatibility with the cylinder’s materials, seals, and other hydraulic system components. Different types of hydraulic fluids, such as mineral oil-based, synthetic, or water-based fluids, offer varying performance characteristics. Selecting the appropriate hydraulic fluid and maintaining its quality through regular maintenance helps optimize the cylinder’s performance and prevent potential issues.
6. System Safety and Reliability: The hydraulic fluid’s properties, such as viscosity and temperature range, are critical for maintaining system safety and reliability. The fluid’s viscosity affects the cylinder’s response time and the system’s overall performance. Monitoring and maintaining the appropriate fluid level and quality are essential for safe and reliable operation of the double-acting hydraulic cylinder.
In conclusion, hydraulic fluid is of utmost importance in a double-acting hydraulic cylinder. It enables power transmission, provides lubrication and cooling, ensures sealing and contamination control, facilitates energy transfer and efficiency, optimizes performance, and contributes to system safety and reliability.
editor by CX 2023-11-03
China Good quality Pin Eyes Mounting Double Acting Hydraulic Welded Cross Tube Cylinder vacuum pump ac
Product Description
Pin eyes mounting double acting hydraulic welded cross tube cylinder
- Product information
- Specification
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Material
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Tube – Cold Drawn / Honed Tubing Piston Rod – Chromed, ground & polished 45#steel Rod Seals – Polyurethane U-Cap End Caps – Steel, threaded fixed Wear Ring – Nylon Backup Washer Mounts – Trunnion with angular Swivels |
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Application
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Agriculture, Concrete & Asphalt, Cranes, Fire & Rescue,Forestry & Logging,Mining & Rock Crushing,Oil & Gas,Snow & Ice Control,Waste Management and Material Recycling Industry , Engineering Equipment, Special Vehicle, Fitness equipment
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Feature |
1.High quality with a reasonable price 2.ISO9001-2008 3.Customized specification are accepted |
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Payment |
T/T;L/C,WESTERN UNION |
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Port |
HangZhou/ZheJiang , China |
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Quotation |
According to the specific request |
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MOQ |
According to the product |
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Packaging
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metal case;plywood case;carton or as requirement |
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Delivery time |
30days upon receipt of 30% deposit; or upon receipt of relevant L/C; |
- About us
We specialize in this line for more than 20 years and trader with main products as follows: hydraulic cylinders, hydraulic power units, hydraulic manifolds-blocks, hydraulic flanges,pneumatic cylinders and custom-made components and parts, like industrial valves.
Our sales markets have covered North America, Europe, Australia, Japan and ect.
- Working Process
- Packaging & shipping
- FAQ
Q1: Do you accept OEM manufacturing?
A1: Yes! We do accept OEM manufacturing. We will quote you the exact price and make the exact cylinder according to your specification and drawing.
Q2: Can we design our own package or print our own logo?
A2: Yes! Package and logo will be made acording to your requirements.
Q3: Could we get small quantity samples?
A3: Yes! We understand the quality test is important and we are glad to make the sample for you. The MOQ is 1pcs.
Q4: How long is the production time?
A4: Generally the production time is 30 days.
Q5: What is the warranty?
A5: 12 months against B/L date.
Contact me, any comments will be appreciated.
Ellen Wang
| Certification: | CE, ISO9001 |
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| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Samples: |
US$ 119/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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How do hydraulic cylinders ensure smooth and consistent movement in heavy machinery?
Hydraulic cylinders play a vital role in ensuring smooth and consistent movement in heavy machinery. Their design and operation allow for precise control over the motion of heavy loads, resulting in efficient and reliable performance. Here’s a detailed explanation of how hydraulic cylinders contribute to smooth and consistent movement in heavy machinery:
1. Hydraulic Fluid and Pressure:
– Hydraulic cylinders operate by utilizing hydraulic fluid, typically oil, to transmit force and motion. The fluid is pressurized by a hydraulic pump, creating a force that acts on the piston inside the cylinder. The pressure of the hydraulic fluid can be precisely controlled, allowing for smooth and gradual movement of heavy machinery. The fluid’s incompressibility ensures that the force is evenly distributed, resulting in consistent and predictable motion.
2. Piston and Cylinder Design:
– Hydraulic cylinders are designed with precision to ensure smooth movement. The piston and cylinder bore are machined to tight tolerances, reducing friction and minimizing internal leakage. This precise fit between the piston and cylinder walls helps maintain consistent motion without jerks or sudden changes in speed. Additionally, the use of high-quality seals and lubrication further enhances the smooth operation of the cylinder.
3. Control Valves and Flow Control:
– Hydraulic systems incorporate control valves that regulate the flow of hydraulic fluid into and out of the cylinder. These valves allow for precise control over the speed and direction of the cylinder’s movement. By adjusting the flow rate, operators can achieve smooth and controlled motion of heavy machinery, avoiding sudden starts or stops. Flow control valves also enable speed adjustment, ensuring consistent movement even under varying loads or operating conditions.
4. Cushioning and Damping:
– Hydraulic cylinders can be equipped with cushioning mechanisms to absorb shock and minimize impacts during the movement of heavy machinery. Cushioning is achieved by incorporating specialized valves or adjustable orifices in the cylinder, which restrict the flow of hydraulic fluid near the end of the stroke. This gradual deceleration helps prevent sudden jolts or vibrations, maintaining smooth and consistent movement while reducing stress on the machinery and its components.
5. Load Balancing:
– Hydraulic cylinders can be designed and arranged in a system to balance the load and distribute forces evenly. By utilizing multiple cylinders in parallel or series configurations, heavy machinery can achieve balanced movement, preventing uneven stress and ensuring smooth operation. Load balancing also helps minimize the risk of component failure and enhances the overall stability and longevity of the machinery.
6. Feedback and Control Systems:
– Advanced hydraulic systems incorporate feedback sensors and control systems to monitor and adjust the movement of heavy machinery. These sensors provide real-time information about the position, speed, and force exerted by the hydraulic cylinders. The control system processes this data and adjusts the flow of hydraulic fluid accordingly to maintain smooth and consistent movement. By continuously monitoring and regulating the cylinder’s operation, feedback and control systems contribute to precise and reliable motion control.
7. Maintenance and Servicing:
– Regular maintenance and servicing of hydraulic cylinders are essential to ensure their smooth and consistent movement in heavy machinery. Proper lubrication, inspection of seals, and replacement of worn-out components help maintain optimal performance. Preventive maintenance practices, such as filter replacements and fluid analysis, also contribute to the longevity and reliability of hydraulic systems, ensuring consistent movement over time.
In summary, hydraulic cylinders ensure smooth and consistent movement in heavy machinery through the use of hydraulic fluid and pressure, precise piston and cylinder design, control valves and flow control, cushioning and damping mechanisms, load balancing, feedback and control systems, and regular maintenance and servicing. By leveraging these features, hydraulic cylinders provide the necessary force and control to handle heavy loads while maintaining precise and reliable motion, enhancing the overall performance and productivity of heavy machinery in various industrial applications.
Adaptation of Hydraulic Cylinders for Medical Equipment and Aerospace Applications
Hydraulic cylinders have the potential to be adapted for use in medical equipment and aerospace applications, offering unique advantages in these industries. Let’s explore how hydraulic cylinders can be adapted for these specialized fields:
- Medical Equipment: Hydraulic cylinders can be adapted for various medical equipment applications, including hospital beds, patient lifts, surgical tables, and rehabilitation devices. Here’s how hydraulic cylinders are beneficial in medical equipment:
- Positioning and Adjustability: Hydraulic cylinders provide precise and smooth movement, allowing for accurate positioning and adjustments of medical equipment. This is crucial for ensuring patient comfort, proper alignment, and ease of use.
- Load Handling: Hydraulic cylinders offer high force capabilities, enabling the safe handling of heavy loads in medical equipment. They can support the weight of patients, facilitate smooth transitions, and provide stability during procedures.
- Controlled Motion: Hydraulic cylinders provide controlled and stable motion, which is essential for delicate medical procedures. The ability to adjust speed, position, and force allows for precise and controlled movements, minimizing patient discomfort and ensuring accurate treatment.
- Durability and Reliability: Hydraulic cylinders are designed to withstand rigorous use and demanding environments, making them suitable for medical equipment applications. Their durability and reliability contribute to the long-term performance and safety of medical devices.
- Aerospace Applications: Hydraulic cylinders can also be adapted for aerospace applications, where lightweight yet robust systems are essential. Here’s how hydraulic cylinders are advantageous in aerospace:
- Flight Control Systems: Hydraulic cylinders play a critical role in aircraft flight control systems, including ailerons, elevators, rudders, and landing gear. They provide precise and reliable actuation, allowing pilots to control the aircraft’s movements with accuracy and responsiveness.
- Weight Optimization: Hydraulic cylinders can be designed using lightweight materials, such as aluminum alloys or composite materials, to reduce overall weight. This weight optimization is crucial in aerospace applications to enhance fuel efficiency, payload capacity, and aircraft performance.
- Shock and Vibration Resistance: Aerospace environments involve significant shock and vibration forces. Hydraulic cylinders can be engineered to withstand these dynamic loads while maintaining performance and reliability, ensuring consistent operation even under extreme conditions.
- Space Constraints: Hydraulic cylinders can be designed to fit within the space constraints of aircraft or spacecraft. Their compact size and flexible mounting options allow for efficient integration into the limited available space.
In summary, hydraulic cylinders can be adapted for use in medical equipment and aerospace applications, leveraging their precise positioning, load handling capabilities, controlled motion, durability, and reliability. In medical equipment, hydraulic cylinders enable comfortable patient positioning, smooth transitions, and controlled movements during procedures. In aerospace, hydraulic cylinders provide precise actuation, weight optimization, shock and vibration resistance, and space-efficient solutions. By adapting hydraulic cylinders to these specialized fields, manufacturers can meet the unique requirements and enhance the performance of medical equipment and aerospace systems.
Can you explain the role and significance of hydraulic cylinders in machinery?
Hydraulic cylinders play a crucial role in machinery across various industries. They are essential components that provide controlled and powerful linear motion, enabling the operation of heavy equipment and facilitating numerous tasks. The role and significance of hydraulic cylinders in machinery can be explained in detail as follows:
Role of Hydraulic Cylinders:
– Conversion of Hydraulic Energy: Hydraulic cylinders convert hydraulic energy, typically in the form of pressurized hydraulic fluid, into linear force and motion. This conversion allows machinery to perform tasks such as lifting, pushing, pulling, clamping, tilting, and controlling various mechanisms.
– Generation of Linear Motion: Hydraulic cylinders generate linear motion by utilizing the principles of Pascal’s law. When hydraulic fluid is directed into one side of the cylinder, it applies pressure on the piston, resulting in linear movement of the piston and the attached piston rod. This linear motion can be used to actuate other components within the machinery or directly perform the required task.
– Force Generation: Hydraulic cylinders are capable of generating high forces due to the hydraulic pressure applied to the piston. The force output of a hydraulic cylinder depends on the surface area of the piston and the pressure of the hydraulic fluid. This force allows machinery to exert significant power for lifting heavy loads, applying pressure, or overcoming resistance.
– Precise Control: Hydraulic cylinders offer precise control over the linear motion and force exerted. By regulating the flow of hydraulic fluid, the speed and direction of the cylinder’s movement can be accurately adjusted. This level of control is crucial in machinery that requires precise positioning, delicate movements, or synchronization of multiple cylinders.
– Integration with Hydraulic Systems: Hydraulic cylinders are integral parts of hydraulic systems used in machinery. They work in conjunction with hydraulic pumps, valves, and actuators to create a complete hydraulic circuit. This integration allows for efficient power transmission, control, and coordination of various machine functions.
Significance of Hydraulic Cylinders:
– Heavy Equipment Operation: Hydraulic cylinders are vital in heavy machinery used in construction, mining, agriculture, material handling, and other industries. They enable the lifting and movement of heavy loads, the operation of attachments, and the performance of tasks that require high force and precision.
– Versatility and Adaptability: Hydraulic cylinders are versatile components that can be designed and tailored to meet specific machinery requirements. They can be integrated into various types of equipment and customized based on factors such as force capacity, stroke length, speed, and mounting options. This adaptability makes hydraulic cylinders suitable for diverse applications.
– Durability and Reliability: Hydraulic cylinders are built to withstand rigorous operating conditions, including high pressures, heavy loads, and continuous use. They are designed with robust materials, precise machining, and effective sealing systems to ensure durability and reliability over extended periods of operation.
– Safety and Load Control: Hydraulic cylinders provide safe and controlled operation in machinery. They offer overload protection mechanisms, such as relief valves, to prevent damage caused by excessive force or pressure. Additionally, hydraulic cylinders allow for precise load control, minimizing the risk of accidents during lifting, lowering, or positioning of heavy loads.
– Compact Design: Hydraulic cylinders offer a high power-to-size ratio, allowing for compact machinery design. Their relatively small size compared to the forces they can generate makes them suitable for applications where space is limited or weight restrictions apply.
– Energy Efficiency: Hydraulic cylinders contribute to energy efficiency in machinery. The use of hydraulic systems allows for the transfer of power over long distances without significant power losses. Additionally, hydraulic cylinders can incorporate energy-saving features such as load-sensing technology and regenerative circuits, reducing energy consumption.
Overall, hydraulic cylinders play a vital role in machinery by providing controlled and powerful linear motion. Their significance lies in their ability to convert hydraulic energy, generate high forces, offer precise control, integrate with hydraulic systems, and facilitate the operation of heavy equipment across various industries. Hydraulic cylinders contribute to increased productivity, safety, and efficiency in machinery applications, making them indispensable components in modern-day engineering.
editor by CX 2023-10-19