China supplier Factory Bespoke Made Double Acting Hydraulic Cylinder for Injection Molding Machine vacuum pump and compressor

Product Description

Factory Bespoke Made Double Acting Hydraulic Cylinder for Injection Molding Machine

Product Parameters:

Item Parameters
Injection Molding Machine Cylinder includes: tianjian could provide you:
  Injection Cylinder
  Shooting Cylinder
  Ejection Cylinder
  Mold Opening and Closing Cylinder
  Reciprocating Cylinder
  Clamping Cylinder
  Actuating Cylinder
  Auxiliary Open Mold Cylinder
  Brake cylinder
Can be customized according to customer requirements.
Working Pressure 7-45Mpa,customizable
Surface treatment of piston rod HaHard Chrome Plating,Electroplated Milky White Chromium+Hard Chromium,Nickel Plating+Hard Chromium Plating,High-Velocity Oxygen-Fuel CrC NiC,Ceramic Coating,Nitriding,Laser Cladding.
Material High tensile cold drawn tube, precision honed for extended seal life
Mounting Earring,Flange,Clevis.Foot,Trunnion,Customizable
Seal Type Parker,NOK, Hallite,GAPI or as customer’s requirement
Warrenty 18 months
MOQ 1pcs
Production Time Based on order quantity.normally 30-40 days.
Certification ISO9001,CE, SGS
Colour Red,White,Pink,Yellow,Bule,etc,Customizable
Packaging metal case,plywood case,carton or as requirement 
Service OEM & ODM
Price Advantage Competitive factory price with guaranteed quality
Business Type Manufacturer 

Cylinder Detail:

Reciprocating Cylinder

Features:

Quick mold shifting, also called mold shifting cylinder

Specification:

Bore diameter: 63mm~180mm
Rod diameter: 45mm~125mm
Stroke: 1000mm~4000mm
Can be customized according to customer requirements.

 

 

 Injection Cylinder

Features:

Implement simple glue injection and screw loosening action

Specification:

Bore diameter: 250mm~400mm
Rod diameter: 100mm~200mm
Stroke: 350~1000mm
Can be customized according to customer requirements.
 

 

 

Clamping Cylinder

Features:

Lock the mold

Specification:

Bore diameter: 130mm~200mm
Rod diameter: 80mm~150mm
Stroke:500mm~1000mm

Can be customized according to customer requirements.
 

 

 

Ejection Cylinder

Features:

Eject the product formed in the mold

Specification:

Bore diameter: 90mm~220mm
Rod diameter: 50mm~140mm
Stroke:100mm~600mm
Can be customized according to customer requirements.
 

 

 

Brake Cylinder

Features:

Ensure the normal operation and safety of the braking system.

Specification:

Bore diameter: 50mm~150mm
Rod diameter: 30mm~90mm
Stroke:60mm~130mm
Can be customized according to customer requirements.
 

 

Shooting Cylinder

Features:

Drive the shooting station to move

Specification:

Bore diameter: 65mm~140mm
Rod diameter: 35mm~90mm
Stroke: 150mm~1500mm
Can be customized according to customer requirements.

 

 

Appliactions:Industrial Engineering,Injection Molding Machine.

Mounting Method:

Our Factory:


Inspection Process:

 

  Inspection Type  Inspection Standard
Raw Material Inspection Before storage, QC takes the measurement of the raw materials.
Process Material Inspection During the production, QCs conduct a random inspection.
Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection.
Final Function Testing All the hydraulic cylinders take hydraulic function test

Inspection of Mechanical Properties of Raw Materials
 

 


Process  Inspection


Final Testing


Packing & Delivery:

About US:
Our Certificate

ZheJiang Tianjian Hydraulic Technology Co.,Ltd is specializing in the production of various types of hydraulic cylinders as well as cylinder barrel, piston cylinder and other cylinder accessories.

As a highly specialized manufacturer of hydraulic cylinders, tianjian provides design optimization solutions and reliable products to many customers at home and abroad. No matter in construction machinery, railway bridge machinery, port ship machinery, metallurgy and mining machinery, oil and light industry machinery, special vehicles and other industries, tianjian can provide various standard and non-standard hydraulic cylinder design optimization schemes and products according to users’ requirements, and provide integrated services for perfection and quality.

If possible, when contact with us, please apply information as below 

Bore

Rod

Stroke

Work Pressure

Mounting

Work environment

 

 

 

 

 

 

Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.

And if you have samples, we can manufacture according to your samples after sending to us.

Welcome to our factory if you have any time.

Your satisfaction is our biggest motivation.

Our Main Customers

Now, you can contact with us for any question or inquiry.

FAQ:

1, What does your company do?
A: we are a supplier of high quality hydraulic products including Hydraulic Cylinder, Hydraulic Motor, Hydraulic Power Pack, Hydraulic station and other Hydraulic components.
 
2, Are you a manufacture or a trading company?
A: We are a  manufacturer.
 
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, CSA and UL certificates.
 
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 45-60 days and the Motor need about 30-50 days.
 
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
 
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. L/C is also acceptable for amount over 20,000USD.
 
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts

Certification: GS, RoHS, CE, ISO9001
Pressure: High Pressure
Work Temperature: High Temperature
Acting Way: Double Acting
Working Method: Straight Trip
Adjusted Form: Regulated Type
Samples:
US$ 400/Set
1 Set(Min.Order)

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Customization:
Available

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double acting hydraulic cylinder

How does a double-acting hydraulic cylinder contribute to controlled and precise movement?

A double-acting hydraulic cylinder plays a crucial role in achieving controlled and precise movement in hydraulic systems. Here’s a detailed explanation:

1. Bi-Directional Operation: Double-acting hydraulic cylinders are designed to generate force in both directions. By supplying pressurized hydraulic fluid to the cap end of the cylinder, the piston extends and produces force. Conversely, supplying fluid to the rod end retracts the piston. This bi-directional operation allows for precise control over the movement of loads in both directions, enabling controlled and precise positioning.

2. Adjustable Force Output: The force output of a double-acting hydraulic cylinder can be adjusted by controlling the hydraulic pressure applied to the cylinder. By regulating the pressure in the hydraulic system, the force generated by the cylinder can be varied to match the specific load requirements. This adjustability allows for precise control over the force exerted by the cylinder, contributing to controlled and precise movement.

3. Flow Control: Double-acting hydraulic cylinders can incorporate flow control valves or throttle valves in the hydraulic circuit. These valves regulate the flow rate of hydraulic fluid entering or exiting the cylinder, controlling the speed of movement. By adjusting the flow rate, the movement of the cylinder can be slowed down or sped up, allowing for precise control over the speed of operation. This flow control capability enhances the controlled and precise movement of the cylinder.

4. Position Feedback Devices: To achieve precise movement, double-acting hydraulic cylinders can be equipped with position feedback devices, such as linear transducers or potentiometers. These devices provide real-time information about the position of the cylinder’s piston. The position feedback data can be used to accurately control the movement and position of the load, ensuring precise positioning and movement control.

5. Proportional Control: Double-acting hydraulic cylinders can be integrated into proportional control systems. Proportional control utilizes electronic or electro-hydraulic systems to proportionally regulate the hydraulic pressure and flow, allowing for fine control over the cylinder’s movement. This precise control mechanism enables accurate and controlled movement, making it suitable for applications that require precise positioning or synchronization of multiple cylinders.

6. System Stability: Double-acting hydraulic cylinders contribute to controlled and precise movement by providing system stability. The hydraulic fluid acts as an incompressible medium, transmitting force from the cylinder to the load without significant loss or deformation. This stability ensures that the movement of the cylinder is consistent and predictable, allowing for precise control over the load’s position.

7. Mechanical Advantage: Double-acting hydraulic cylinders leverage mechanical advantage to enhance controlled and precise movement. The design of the cylinder incorporates a larger surface area on the cap end of the piston compared to the rod end. This size difference creates a force amplification effect, enabling the cylinder to exert greater force during the extension stroke. This mechanical advantage allows for finer control over the movement and positioning of the load.

By combining bi-directional operation, adjustable force output, flow control, position feedback devices, proportional control, system stability, and mechanical advantage, double-acting hydraulic cylinders contribute to controlled and precise movement in a wide range of applications.

double acting hydraulic cylinder

How does a double-acting hydraulic cylinder handle variations in cylinder stroke and extension?

A double-acting hydraulic cylinder is designed to handle variations in cylinder stroke and extension effectively. Here’s a detailed explanation:

1. Bidirectional Operation: One of the key advantages of a double-acting hydraulic cylinder is its ability to generate force in both the extending and retracting strokes. This bidirectional operation allows the cylinder to handle variations in stroke and extension. Whether the cylinder needs to extend or retract, hydraulic fluid can be supplied to the appropriate side of the cylinder, enabling the desired movement. This flexibility in operation allows for easy adjustment to accommodate different stroke lengths and extension requirements.

2. Adjustable Stroke Length: Double-acting hydraulic cylinders often feature adjustable stroke lengths. The stroke length refers to the distance the piston can travel within the cylinder. By adjusting the position of the end stops or limit switches, the stroke length of the cylinder can be modified to match specific application requirements. This adjustability enables the cylinder to handle variations in stroke length and extension, allowing for precise positioning and the accommodation of different workpiece sizes or operational needs.

3. Control of Hydraulic Fluid Flow: The flow rate and pressure of the hydraulic fluid can be controlled to manage variations in cylinder stroke and extension. By adjusting the flow control valves and regulating the hydraulic pressure, operators can achieve the desired speed and force during cylinder operation. This control over fluid flow allows for smooth and controlled movement, compensating for any variations in stroke length or extension requirements.

4. Position Sensing and Feedback: Double-acting hydraulic cylinders often incorporate position sensing devices or feedback mechanisms. These sensors can detect the position of the piston within the cylinder and provide feedback to the control system. By monitoring the position feedback, operators can ensure accurate and consistent stroke lengths and extensions. This feedback loop helps to maintain precise control over the cylinder’s movement, compensating for any variations and ensuring reliable performance.

5. Robust Construction and Tolerance Compensation: Double-acting hydraulic cylinders are built with robust construction and designed to handle variations in stroke and extension. They are typically manufactured with close tolerances to minimize internal leakage and ensure efficient operation. Additionally, the seals and piston rings used in the cylinder are designed to accommodate minor variations and provide a reliable and consistent seal, compensating for any tolerance differences and maintaining the integrity of the hydraulic system.

Through bidirectional operation, adjustable stroke length, control of hydraulic fluid flow, position sensing and feedback, as well as robust construction and tolerance compensation, double-acting hydraulic cylinders effectively handle variations in cylinder stroke and extension. These features make them versatile and adaptable components in various industries, including manufacturing, construction, and automation.

double acting hydraulic cylinder

Can double-acting hydraulic cylinders be customized for specific machinery and equipment?

Yes, double-acting hydraulic cylinders can be customized to meet the specific requirements of machinery and equipment. Here’s a detailed explanation:

1. Size and Dimension: Double-acting hydraulic cylinders can be customized in terms of size and dimension to fit the available space and installation requirements of the machinery or equipment. The cylinder’s length, diameter, and mounting options can be adjusted to ensure a proper fit and integration with the existing system.

2. Force and Stroke Capacity: Hydraulic cylinders can be customized to provide the desired force and stroke capacity based on the machinery’s operational needs. The diameter of the piston, the size of the rod, and the hydraulic pressure can be tailored to achieve the required force output and stroke length, ensuring optimal performance.

3. Seal and Material Selection: The choice of seals and materials used in the construction of double-acting hydraulic cylinders can be customized to suit specific applications. Different seal materials, such as rubber or polyurethane, can be selected based on factors like temperature, pressure, and compatibility with the working fluid. Similarly, the cylinder’s body material can be chosen to withstand corrosive environments or heavy-duty operations.

4. Mounting and Connection Options: Hydraulic cylinders can be customized with various mounting and connection options to facilitate easy installation and integration into the machinery or equipment. Mounting styles such as flange mounts, trunnion mounts, or clevis mounts can be selected based on the specific mounting requirements. Similarly, connection options for hydraulic hoses or fittings can be customized to ensure compatibility with the existing hydraulic system.

5. Sensor Integration: For applications that require feedback or control, double-acting hydraulic cylinders can be customized to integrate sensors or position feedback devices. These sensors can provide information about the cylinder’s position, velocity, or force, allowing for precise control and monitoring of the machinery or equipment.

6. Special Features and Coatings: Depending on the application’s unique needs, double-acting hydraulic cylinders can be customized with special features or coatings. For example, cylinders used in extreme environments may require protective coatings to resist corrosion or abrasion. Cylinders used in high-speed applications may incorporate features such as cushioning mechanisms to dampen impact forces.

7. Testing and Validation: Customized hydraulic cylinders undergo rigorous testing and validation processes to ensure their performance and reliability. These tests may include pressure testing, leakage testing, endurance testing, and functional testing to verify that the cylinder meets the specified requirements and standards.

By offering customization options, double-acting hydraulic cylinder manufacturers can tailor the cylinder’s design, specifications, and features to suit the specific machinery and equipment requirements. This customization capability allows for optimal integration, improved performance, and enhanced efficiency in various industrial applications.

China supplier Factory Bespoke Made Double Acting Hydraulic Cylinder for Injection Molding Machine   vacuum pump and compressor	China supplier Factory Bespoke Made Double Acting Hydraulic Cylinder for Injection Molding Machine   vacuum pump and compressor
editor by CX 2023-12-08

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